Head Gasket bolts -- tighten or replace (1984, 3.8L) February 26, 2012, 05:47:19 PM Am &*^%$#. Found a small head gasket leak on the drivers side.(Haystack -- I guess you were right!!!!)My guess is that it was leaking previously but the engine was burning off the coolantso leak was not obvious. Since engine was re-built less than 5000 miles agoany chance:!) I can get away with just re-tightening the head bolts??2) If so, my guess is I should loosen -- each one individually, say by two complete turns, and then retorque. 3) How about the short ones that need sealant? Should these be pulled (removed) completely and then checked for sealant or new sealant added or just do a two turn backoff ?David Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #1 – February 26, 2012, 06:04:43 PM you can not re-torque or re-use headbolts on a 3.8. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #2 – February 26, 2012, 06:15:19 PM if you remove any head bolts, you might as well pull the head and replace the gasket.. removing or loosening any head bolts will compromise the gasket and will be pr0ne to leak even worse.. and as jerry said, the head bolts aren't reusable.. they're 'torque to yield' Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #3 – February 26, 2012, 07:16:49 PM Exactly...do 'er right the first time, save yourself trouble in the long, or would that be a short run lol.If the engine has gotten hot, might want to have the heads surfaced by a GOOD shop....also there's a better head gasket to use, but can't think of which brand it is right now. Someone more intimate with 3.8s will chime in though. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #4 – February 26, 2012, 07:23:50 PM Fel-Pro. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #5 – February 26, 2012, 08:17:47 PM Ford has an up dated gasket. The Bolts are TTY and cant be reused. Pull the head something is wrong!!!Those engines are known to eat head gaskets. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #6 – February 26, 2012, 09:13:05 PM The reason I raise the issue is based on the NOTE in the shop manual:QuoteCAJTION: Always use new cylinder head boltsto assure a leak-tight assembly. Torqueretention with used bolts can vary, which mayresult in coolant or compression leakage at thecylinder head mating surface area.Tighiten the cylinder head attaching bolts insequence as follows:50 N-m (37 Ib-ft)60 N-m (45 Ib-ft)70 N-m (52 Ib-ft)80 N-m (59 Ib-ft)Back-off the attaching bolts 2-3 turns.Repeat Steps a-d.NOTE: When cylinder head attaching bolts havebeen tightened using the above procedure, it is notneessary to retighten the bolts after extendedengine operation. However, the bolts can be..........<<{THIS IS WHAT I AM REFERRING TO}checked for tightness if desired.Nothing is said about if they are not to torque when checked.Seems klnda ridiculous that you would need to do a new head job if the bolts are loose. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #7 – February 26, 2012, 09:24:00 PM Sure, just torque 'em down to about 100 lb-ft each and call it a day. Trust me...this ain't something you wanna cheap out on. BT, DT. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #8 – February 26, 2012, 10:57:33 PM who rebuilt the engine 5000 miles ago? Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #9 – February 27, 2012, 12:46:43 AM cover your as*.. get ARP bolts, new gaskets and have the heads checked by a machine shop.. i wouldn't recommend going back to the guy who rebuilt the motor, as i remember reading the fiasco with the motor you had before.. using ARP bolts will pay for themselves, as they're reusable and much better quality (times a million!) Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #10 – February 27, 2012, 08:24:36 AM Thanks all for input. Quotei wouldn't recommend going back to the guy who rebuilt the motor,I agree. Same engine. "Supposedly" did the head bolts twice (drivers side) as I took it back after about 1500 with a leak (drivers side).Wondering if a new head may help, or if the old Cougar has just reached the end of its life cycle? Shadow -- will check into ARP bolts. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #11 – February 27, 2012, 11:43:16 AM Quote from: dw85745;382130Wondering if a new head may help, or if the old Cougar has just reached the end of its life cycle?No sense in junking the car over a leaky head gasket and bolts. If you love the car and have time and $ to fix it..... Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #12 – February 27, 2012, 05:04:22 PM QuoteNo sense in junking the car over a leaky head gasket and bolts. If you love the car and have time and $ to fix it..... Agree. That's why thinking of doing it myself this time. Plan to go with ARP studs.However, sometimes you reach a point in life where the hassle is not worth it. Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #13 – February 29, 2012, 10:42:46 PM Question for anyone who has done a 3.8L manifold or head gasket:1) Based on the Tech info I am able to gain access to, a number of people reported that 1984 3.8L coolant leaks emanate from the intake manifold to cylinder head joint rather than the head gasket.This doesn't appear (from my looking) to be my situation, as the leak seems to be coming from around the center of the head gasket looking up from underneath the vehicle.Anyone else had leaks around this area?2) Has anyone tried just retorquing the head bolts to see if it solves the problem? If so, any issues and did it work?3) Has anyone tried to replace the head bolts with studs. If so, what procedure did you use??a) Drain cooling system and engine oil b) To keep from removing the intake and the cylinder, did anyone try......-- unloosing all bolts in the reverse in which they were torqued -- maybe two to three turns --then remove each bolt individually and replace with studs-- or --.......-- Completely remove each bolt one at a time and replace with a stud?-- or -- Whatever other procedure Quote Selected
Head Gasket bolts -- tighten or replace (1984, 3.8L) Reply #14 – February 29, 2012, 11:29:22 PM removing any head bolts will compromise the gasket.. if it's leaking, just pull it apart and fix it the right way.. no point in half-assing it.. no offense Quote Selected