Turbo Problems
Reply #31 –
Tom, I would also recommend new pistons when going with a clean, ground up build. However, if you have a good condition short block, I'd still either cut the stockers, or not touch them, depending on my goals. As for a Boport head making more power, I'll have to argue that point. I truly don't think anyone has ever truly tapped the full potential of the Volvo head in a turboford application. I do know that the most power made with a Boport IRON head was 597rwhp. I believe, with the same amount of port work and reground cams, the Volvo head would surpass that number.
The pistons in your link are Sealed Power/Federal Mogul flat tops. I'd have to say you cut them to drop the static compression ratio down to a turbo-tolerant level. I'm curious why you didn't setup a rotary talble on your mill and duplicate the factory dish shape, thereby retaining the factory quench area? BTW, I really wish Sealed Power/Federal Mogul, or whoever owns them now, would start making those forged slugs again. It was alot easier to pony up $260 than the $400+ it takes to buy quality pistons now.
To address the OP's cam question: If you're going to go drop that much coin on a cam, go BOPORT. They're are other manufacturers that make a roller cam for the 2.3T, but the amount of work and testing that Bo's put into his cams specifically for the turbo applications, is probably unmatched.