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Topic: Aluminum Driveshaft FAIL! (Read 1533 times) previous topic - next topic

Aluminum Driveshaft FAIL!

Hey guys, just got back from a waste of 1.5 Hours.
I drove into town to get my aluminum shaft modified, and I was told that they are unable to weld the shaft to the end caps satisfactorily after cutting them, so they were unwilling to reuse the end caps on the shaft, and if there are any dings and you want it straightened, forget it, they won't do it due to the wall thickness(Lack thereof) on OE vehicle applications.

But for ~$350, they can build me a brand new shaft....

They said the end caps run from $50-70 each.

Basically they wanted to rebuild the whole shaft to ensure it was a quality product. Which, I guess I can understand, but it is irritating. I'm sure if I had walked in with an aftermarket shaft, they wouldn't have had any issues, but like I said, wall thickness/Impurities/Etc
.
So, walked in with a $30 pile of hope, left with a  paperweight.:mad:
1983 Tbird with '03 Split Port V6 motor swap done! Headers, dual exhaust, 500CFM Edelbrock, 3G upgrade, Electric fan. 3.73 Gears and an FRPP Limited Slip. Five lug complete! 5-Speed conversion complete! Standalone Fuel Injection in progress...

Aluminum Driveshaft FAIL!

Reply #1
you need this 3-step program, lol
1. PM Vinnie for an address
2. Fed-Ex your shaft, and some money to this address.
3. Install your shaft when it arrives back to you
;)

What I plan to do later this summer...
'98 Explorer 5.0
'20 Malibu (I know, Chevy, but, 35MPG. Let's go brandon, eh)

Aluminum Driveshaft FAIL!

Reply #2
Yeah, I was thinking about it...

And this:
 Originally Posted by TurboCoupe50
A badly worn cam can make more noise than two skeletons screwing on a tin roof, while using a tin can for a condom...

Is so absolutely true. It happened on my old motor. Well, ok, it was the lifters, but still.
1983 Tbird with '03 Split Port V6 motor swap done! Headers, dual exhaust, 500CFM Edelbrock, 3G upgrade, Electric fan. 3.73 Gears and an FRPP Limited Slip. Five lug complete! 5-Speed conversion complete! Standalone Fuel Injection in progress...

Aluminum Driveshaft FAIL!

Reply #3
wow then how does that business get any business? If they can't meet the demands of there costomers then they won't be around for long. Hell my father in law at his little 2 bay shop can weld aluminum. And his aluminum welder has about a inch of dust on it now.
2001 Buick Regal LS (DD):hick:

Got that fox rash again!

-Resident smartass! :ies:

- Don't listen to the naysayers. For every person who actually helps with your project there will be 10 who will discourage you all the while thinking that they are helping. 99% of all people have good intentions. That doesn't make them right.- XR7 Dave - SCCOA.Com

Aluminum Driveshaft FAIL!

Reply #4
the guy I went to to have my alum drive shaft shortened charged me $40, the thing he said is he could not garrenty the balance of it

I stared out with a $10 explorer  drive shaft of 51" and had 3 cut to make it 48"
the weld looked good and he used the OE caps

Ujoints were a bit of fun to figure out

its bolted in the car, but a few more things to check out and finish up before I hit the key.
1985 TC (yet another one) Fully loaded
has 225k mile  still with the factory head gasket






84  Turbo ranger  Daily driver  ($800.00 Ebay deal)
          volvo FMIC and more getto rigging than the law should allow