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Topic: Picked up an aerostar driveshaft today (Read 3179 times) previous topic - next topic

Picked up an aerostar driveshaft today

It's not out of an AWD, but does that really matter?  From what I've read, the AWD aerostar driveshaft are the proper length for mustangs, once modified with conversion u-joint and the proper yokes.  Since the turbo coupe driveshaft is longer, I thought it would probably be best to stay away from the AWD version.  Anyway, I picked up a regular aluminum DS out of an early 90s aerostar.  It's the welded type.  Just wondering, anyone got the length of a stock TC driveshaft handy, so I know how much it'll need to be cut down?  I figured that for 25 bucks, I couldn't go wrong.  Also picked up a mini starter for $15 and a couple odds and ends for the blue 87 TC.  If I had all my tools, I would have grabbed a ranger roller setup as well.

Joe

Picked up an aerostar driveshaft today

Reply #1
Hey Joe, nice meeting you today in the north yard.  I managed to find an XR4TI in the import section and took the valve cover, injectors, computer and the head.  Head looks like it has been rebuilt recently. 
What do the mini starters come in?  On the ranger roller, sometimes it's easier to remove the whole head, and then take the cam out.  It's tons easier to remove the retainer plate that way.

John
88 TC 5speed, 168000+ miles, stock 2.3T long block, ported RFE6 exhaust, Evergreen T3 running 15#'s.
Up next: FMIC, fresh air intake, ported intakes, ported big valve head.

Picked up an aerostar driveshaft today

Reply #2
I've got the stock driveshaft out of my 5.0/AOD leaning against my bench in the shop. The TC/T5 one was about 3/4" shorter (which is why I used it in the car - figured the extra length of the AOD shaft could cause problems with the T5, especially with the car lowered). I'll try to remember to measure it tomorrow.

FWIW, the TC driveshaft was also larger in diameter than the AOD one...
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

Picked up an aerostar driveshaft today

Reply #3
Is it a welded Aerostar ds?  Make sure it is.  You can't do anything with the ones that are crimped or bonded or whatever they are besides welded.
Long live the 4-eyes!  - '83 Tbird Turbo - '85 Marquis LTS - '86 LTD Wagon

mini starters

Reply #4
Hey John, it was too cool running into another Tbird guy in the yards! Anyway, the mini starters can be had on all 2.3L/2.5L ranger pickups from 91-02, the 92 and 93 mustang 2.3L, and the mazda 2.3L/2.5L pickups from 94-99.  Eric Dess of Coolcats.net has this info collected in his advanced tech portion on his site.  I ended up grabbing the one out of the red 93 mustang you and I were standing next to.  Someone else had already yanked the tranny, so the starter was just sitting there next to the engine, only attached by its wires!  Super easy.  It was a remanned from Advance auto, so hopefully it should have some good life left in it.  Just FYI, they'll charge you a core of $10, so you're looking at $25 all said and done (whether or not they'll take a regular starter for core trade at time of purchase, I dunno, but I may try to bring back my old starter later).  Man, I need to get my tools down from Wayne so I can snag that Ranger roller setup.  Great find on the Merkur.

Picked up an aerostar driveshaft today

Reply #5
Quote from: Chuck W;254754
Is it a welded Aerostar ds?  Make sure it is.  You can't do anything with the ones that are crimped or bonded or whatever they are besides welded.


Ya, it's welded.  I know this b/c I also came across a crimped version in the yards.  Very noticeable difference.  This one has a nice weld on both ends.

Picked up an aerostar driveshaft today

Reply #6
let me know how it goes, i had to order one for a customers van and my boss and i were eye balling it for our cars.
for info my boss' car:
'68 camaro r/s w/ a 427 sbc
'83 Cougar *the never ending project* warmed over 306 v8,c4,8.8 posi with 5 lug conversion
'91 mustang strictly street-in progress
'00 f150 7700-Mean Green: jet stage 1 chip,ported upper intake with 1" spacer,'04 Super Duty intake with injectors,summit racing short tube headers with true 2.5" duals with smithy's glasspacks!

Picked up an aerostar driveshaft today

Reply #7
I bought one on off of a kid on craigs list not knowing what year or type of aerostar it was. It's about 8" to short for my cat.
The one I got was like 46" end to end not counting the yoke.
Old Grey Cat to this.88 Cat, 5.0 HO, CW mounts, mass air, CI custom cam, afr165's, Tmoss worked cobra intake, BBK shorty's,off road h pipe, magnaflow ex. T-5,spec stage 2 clutch, 8.8 373 TC trac loc, che ajustables with bullits on the rear. 11" brakes up front. +

Picked up an aerostar driveshaft today

Reply #8
I measured my driveshaft yesterday, it was 49" from the center of the U-joints
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

Picked up an aerostar driveshaft today

Reply #9
Thats not 8", Hey ic I need that measurement again. Maybe I can make it work I got a yoke about 6" sitting in my old aod.
Old Grey Cat to this.88 Cat, 5.0 HO, CW mounts, mass air, CI custom cam, afr165's, Tmoss worked cobra intake, BBK shorty's,off road h pipe, magnaflow ex. T-5,spec stage 2 clutch, 8.8 373 TC trac loc, che ajustables with bullits on the rear. 11" brakes up front. +

Picked up an aerostar driveshaft today

Reply #10
Mine measured 50" on center
51 1/2" tip to tip.
Why is mine an inch longer?
[SIGPIC][/SIGPIC]
***** Project "EVOLUTION" 1987 Cougar LS  & 1985 Cougar Convertible *****
[/COLOR]
5.0 HO 306 roller block, machined GT-40P heads, Wiseco dished forged pistons, Eagle forged floating I-beam connecting rods, Lunati pushrods, ARP bolts, Scorpion aluminum 1.6 rockers, Comp Cams Magnum 266HR, Explorer intake, 65mm TB, MAF Conversion, 19# injectors, Ford Racing stainless P-headers, 2-1/2" cat-less exhaust w/ Flowtech Afterburner lers , SC AOD with 2800 BDR torque converter, 3.73 T-Lok rear, CHE rear control arms, full 2-1/2" frame w/1" jacking rails & seat supports, Rear disk brakes, Turbine wheels, All original interior w/ floor shift upgrade .......
Pretty much every panel on my 87 is new, rebuilt, or re constructed. :D
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Picked up an aerostar driveshaft today

Reply #11
Don't know? Are canadians tape measures different.lol
Old Grey Cat to this.88 Cat, 5.0 HO, CW mounts, mass air, CI custom cam, afr165's, Tmoss worked cobra intake, BBK shorty's,off road h pipe, magnaflow ex. T-5,spec stage 2 clutch, 8.8 373 TC trac loc, che ajustables with bullits on the rear. 11" brakes up front. +

Picked up an aerostar driveshaft today

Reply #12
I dunno why your driveshaft would be longer. If yours is an inch longer than this one that would make it almost two inches longer than the TC one I installed when I did the tranny swap. My measurements were taken like this:
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

Picked up an aerostar driveshaft today

Reply #13
Hey thunder, How far is your yoke goin in with the tc d/s. If you rember.
I'm just curious. I will have a chance in a few weeks to know, at least at my end.
Old Grey Cat to this.88 Cat, 5.0 HO, CW mounts, mass air, CI custom cam, afr165's, Tmoss worked cobra intake, BBK shorty's,off road h pipe, magnaflow ex. T-5,spec stage 2 clutch, 8.8 373 TC trac loc, che ajustables with bullits on the rear. 11" brakes up front. +

Picked up an aerostar driveshaft today

Reply #14
Quote from: Thunder Chicken;255436
I dunno why your driveshaft would be longer. If yours is an inch longer than this one that would make it almost two inches longer than the TC one I installed when I did the tranny swap. My measurements were taken like this:


I measured the same way
Mine came out of an 87 3.8 car
I'll check again
[SIGPIC][/SIGPIC]
***** Project "EVOLUTION" 1987 Cougar LS  & 1985 Cougar Convertible *****
[/COLOR]
5.0 HO 306 roller block, machined GT-40P heads, Wiseco dished forged pistons, Eagle forged floating I-beam connecting rods, Lunati pushrods, ARP bolts, Scorpion aluminum 1.6 rockers, Comp Cams Magnum 266HR, Explorer intake, 65mm TB, MAF Conversion, 19# injectors, Ford Racing stainless P-headers, 2-1/2" cat-less exhaust w/ Flowtech Afterburner lers , SC AOD with 2800 BDR torque converter, 3.73 T-Lok rear, CHE rear control arms, full 2-1/2" frame w/1" jacking rails & seat supports, Rear disk brakes, Turbine wheels, All original interior w/ floor shift upgrade .......
Pretty much every panel on my 87 is new, rebuilt, or re constructed. :D
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