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Pulling Engine (1983 Cougar)

Well guys, like many of you money is scarce these days for me, so, I'm going to be pulling the motor to my Mother's 83 Cougar myself instead of sending out.  Once out, I plan on getting it rebuilt then reinstalled myself.  Any tips?

Pulling Engine (1983 Cougar)

Reply #1
drain the oil first. then pull  the things like exhaust/starter/torque cover bolts/ bolts that hold the motormounts to frame/bell housing bolts.
then move up above to like rad & hose's,P/S, alt.stuff

that way you don't have antifreeze,P/S fluid dripping on you when your under the car.
remember it easier to fix them, than to find them after they been crushed.

V6 = juvenile delinquency!

Pulling Engine (1983 Cougar)

Reply #2
-support transmission like shown with tie down strap.

insure you replace the.....
-oil pump gears (inside the timing cover)
-oil pump proportion valve inside the timeing cover
-have your crank turned then buy mains/rod bearings to match
-belt sand bottom of head to clean up, lay square longways =if gap under square to head is >.006 then plane the heads
-dont trust autoparts stores on cranks,, quality issues with turning
-get new timing chain / gears
-gind lap your valves
-make yourself .020 shims under the valve springs (ie- typical fender washers found anywhere placed under the lower spring cap.
-note any paint marking on the torque converter and see if that marks lines up with the flywheel.  Match this when installing back.

-Put motor oil on a valve, slide valve up in hole, cover other end of hole with finger tightly, pull valve back out partially and let go-- If the valve sucks back into the head then the guides are good enough.  If the valve does not seem to want to suck back in then the guides are too worn.

-PLASITI GUAGE!!

-


read up on my diy link for things written up specific to the 3.8L
Easy motor to rebuild,, see my cardomain.  Re-ring kit is cheap on these engines

Pulling Engine (1983 Cougar)

Reply #3
I pulled the transmission out with the motor. I didn't want to struggle with putting anything back in when I was ready. Your going to bolt them together anyway. Why not do it while it's out, where you can do it easily.
My 2 cents
[SIGPIC][/SIGPIC]
***** Project "EVOLUTION" 1987 Cougar LS  & 1985 Cougar Convertible *****
[/COLOR]
5.0 HO 306 roller block, machined GT-40P heads, Wiseco dished forged pistons, Eagle forged floating I-beam connecting rods, Lunati pushrods, ARP bolts, Scorpion aluminum 1.6 rockers, Comp Cams Magnum 266HR, Explorer intake, 65mm TB, MAF Conversion, 19# injectors, Ford Racing stainless P-headers, 2-1/2" cat-less exhaust w/ Flowtech Afterburner lers , SC AOD with 2800 BDR torque converter, 3.73 T-Lok rear, CHE rear control arms, full 2-1/2" frame w/1" jacking rails & seat supports, Rear disk brakes, Turbine wheels, All original interior w/ floor shift upgrade .......
Pretty much every panel on my 87 is new, rebuilt, or re constructed. :D
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Pulling Engine (1983 Cougar)

Reply #4
Quote from: daminc;253672
I pulled the transmission out with the motor. I didn't want to struggle with putting anything back in when I was ready. Your going to bolt them together anyway. Why not do it while it's out, where you can do it easily.
My 2 cents

+1  We also pull the trannies with the motors. And like Ranchero says, drain the tranny too, or else it will "self drain" when you tip it down to clear the firewall. :D
1987 Turbo Coupe - Son's car
1987 Super Coupe - Son's project car
1934 Ford - My project car

Pulling Engine (1983 Cougar)

Reply #5
good idea with the straps holding up the tranny. also, if you decide to leave te tranny in, don't forget to make sure the torque converter's all the way in!
:cougarsmily:5.0 HO, E303 cam, Exploder/Cobra intake, smog pump delete, Ford Taurus electric fan, MAF conversion, BBK headers, MAC 2.5" off-road exhaust w/x-pipe, AOD w/shift kit, 8.8 Trac-Loc rear w/disc brakes, 5-lug conversion w/'98 Mustang GT 17" wheels, Mach 1 springs:cougarsmily:

Pulling Engine (1983 Cougar)

Reply #6
If you not sure of something just post a pic of it and we can help you.

If its your first time just label things and take your time. I always just through my bolts  in a big bucket because I know what I'm looking for... but I like the ziplock freezer bag meathod of labeling your bolts.
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Pulling Engine (1983 Cougar)

Reply #7
If you pull the tranny out with the motor, it'd be a good idea to plug up the tailshaft so you don't drip fluid everywhere.

Like Bob said, use bags to group and label your bolts. I would also consider getting replacements as the originals are surely rusty and stretched by now and tend to snap when re-torquing them.

Pulling Engine (1983 Cougar)

Reply #8
Use a cherry picker to yank the engine with...my buddy had a really nice IROC-Z Camaro, and was using a tree to pull the engine out, and the tree broke...it WAS a nice camaro..lol

You can rent one from most auto parts stores for pretty cheap, but to minimize cash spent, wait until you are absolutely ready to pull it, so you have less rent time. ;)

Believe me, I worked at a salvage yard for cars, I know of fast and faster ways to pull engines and trannies...if you pull engine and trans both at once, leave the starter on, just undo the wiring. etc etc.
'98 Explorer 5.0
'20 Malibu (I know, Chevy, but, 35MPG. Let's go brandon, eh)

Pulling Engine (1983 Cougar)

Reply #9
Thanks for the input so far guys.  Since I plan on possibly pulling the motor out of my 88Mark VII down the road also, I'm looking into purchasing a 2 ton hoist, engine stand, and leveler from a guy for 150.00.

Pulling Engine (1983 Cougar)

Reply #10
nice price :)
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Pulling Engine (1983 Cougar)

Reply #11
Quote from: LJS30;254727
leveler

now thats the one part you will love the most.

Pulling Engine (1983 Cougar)

Reply #12
From our local Craigs List
http://portland.craigslist.org/clc/tls/1016379596.html
http://portland.craigslist.org/mlt/pts/1016015844.html
 
I got a deal like mentiond above
Hoist, Stand, Leveler, and Part's cleaning tank for $150. Guy just wanted the stuff gone.
 
And you can always turn arround and put them right back up on CL when your done.
:birdsmily:   Objects In Mirror Appear to be Loosing  :birdsmily:

Pulling Engine (1983 Cougar)

Reply #13
I haven't used a leveler yet.
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

Pulling Engine (1983 Cougar)

Reply #14
Quote from: Haystack;254797
I haven't used a leveler yet.


spoils you quick like.