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Topic: Replaced a section of sheet metal around the taillights. (Read 1961 times) previous topic - next topic

Replaced a section of sheet metal around the taillights.

Just spent 14 hours repairing the rotted metal around my driverside taillight.  Sounds like I went through hell, but I actually enjoyed it.
here are the pics of the process.:hick:  The peice I used to weld in, is from Bird Brains '87 bird.  Thanks Ron!  A peice of your Car lives on in mine. :birdsmily:

Replaced a section of sheet metal around the taillights.

Reply #1
Welded in, and ground down, then sandblasted some surface rust off and prepped:

Replaced a section of sheet metal around the taillights.

Reply #2
This is what took the longest, I Blocked it out and re-filled the low spots at least 8 times, until there was no low spots anywheres.  I wanted it PERFECT.  How did I do?:D

Replaced a section of sheet metal around the taillights.

Reply #3
That reminds me... Does anybody have a parts car with the same section as that, on the pass. side that is good that they would like to sell?  I need another repair panel for the other side.

Replaced a section of sheet metal around the taillights.

Reply #4
Looks like your car already had some bondo in that spot.
One 88

Replaced a section of sheet metal around the taillights.

Reply #5
I have an 87' XR7 parts car that I will be tearing down ASAP. Body looks pretty good. the body is one of the few parts I'm not going to save, since it had a skirt on the car originaly. I'm down in SW, Ohio though.

Replaced a section of sheet metal around the taillights.

Reply #6
And that part of the panel will not fit his car.
One 88

Replaced a section of sheet metal around the taillights.

Reply #7
Quote from: CougarSE;142306
Looks like your car already had some bondo in that spot.


yeah, not sure why though, there is no dent or rust in that area, so I dunno.  You can see that entire panel from behind, so that is how I know.

Replaced a section of sheet metal around the taillights.

Reply #8
Nice work.I wish I had a weldwer.Perhaps someday when the car is a little further along I'll invest in one.Man,I'd have a blast with one of those.Again,great work.
'88 Sport--T-5,MGW shifter,Trick Flow R intake,Ed Curtis cam,Trick Flow heads,Scorpion rockers,75mm Accufab t-body,3G,mini starter,Taurus fan,BBK long tube headers,O/R H-Pipe, Flowamaster Super 44's, deep and deeper Cobra R wheels, Mass Air and 24's,8.8 with 3.73's,140 mph speedo,Mach 1 chin spoiler,SN-95 springs,CHE control arms,aluminum drive shaft and a lot more..

Replaced a section of sheet metal around the taillights.

Reply #9
Lookin Good. Keep up the good work.
84 Turbo coupe 2.3T Modded with 88 upper and lower intake, 88 injectors, E6 manifold, T3-4 AR.60 turbo, 31X12X3 FMIC, Homemade MBC , Greddy knock off BPV.
4 eyes see better than 2! 
Da Bird!

FreeBird

Replaced a section of sheet metal around the taillights.

Reply #10
Looks fantastic.
[SIGPIC][/SIGPIC]

Replaced a section of sheet metal around the taillights.

Reply #11
Wish you woulda asked about that piece long ago - the parts TC I crushed was perfect in those places (it was the typical lower quarters and rockers that were bad). Fact is, I've never seen one of these cars rust there.

As for the bodyfill, it's probably factory. My '87 Sport had it in the same place - it wasn't uncommon for manufacturers to slap a bit of bodyfill on a wavy or wrinkled panel before selling the car. Just picture it - the car is finished, it's going through final inspection, and the inspector notices something wrong with the quarter panel. He puts a mark on it and sends the car to the body shop, where it's repaired, repainted, reinspected, and sent off to the dealership's lot. Twenty years later...
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

Replaced a section of sheet metal around the taillights.

Reply #12
yeah, my buddy works in ford and says he sees that kind of stuff ALL the time.  From careless workers banging into the sides, to just defects in the stampings.  about 50% or more of new cars will have some bondo in them, garanteed.

Like you said.....  Think about it...  Who would buy a brand new car, with a dent in the side?  Or a warped quarter panel.

Replaced a section of sheet metal around the taillights.

Reply #13
Quote from: 1WLD BRD;142396
yeah, my buddy works in ford and says he sees that kind of stuff ALL the time.  From careless workers banging into the sides, to just defects in the stampings.  about 50% or more of new cars will have some bondo in them, garanteed.

Like you said.....  Think about it...  Who would buy a brand new car, with a dent in the side?  Or a warped quarter panel.


ME if that means its cheaper!
RIP 1988 and 1990 Lincoln Mark VII LSC
I welcomed the dark side and currently am driving a 2000 Dodge Durango SLT plus, with a 5.9, Code named project "Night Runner"
Shes black on black, fully loaded, with headers, 180 tstat, e fan, straight exhaust into a cherry bomb vortex ler, full tune up, ported intake and T/B, MSD coil, and round aircleaner.
Mods to come: Fully rebuilt and heavily modded 46RE, and a richmond rachet locker.
my $300 beater ;)
R.I.P Kayleigh Raposa 12/18/90 - 2/24/07

Replaced a section of sheet metal around the taillights.

Reply #14
Quote from: yellow86coogr;142308
I have an 87' XR7 parts car that I will be tearing down ASAP. Body looks pretty good. the body is one of the few parts I'm not going to save, since it had a skirt on the car originaly. I'm down in SW, Ohio though.

That parts car have a good trunk lid?