Skip to main content
Topic: Have to change the radiator, can I expect any gotchas? (Read 1526 times) previous topic - next topic

Have to change the radiator, can I expect any gotchas?

Ok, I've actually removed/replaced a radiator once... years ago . . . in an 80s Chevy Caprice.

Well, anyway, on the way to work, my 88 Tbird Sport decided that it was no longer going to pretend to be housebroken.

I think I've got a 2-core radiator, and I know I can get a new one from yon local parts store with lifetime warranty for under $100.  I'm guessing that at that price, it's a much better choice than grabbing that one out of a car at the local junkyard.

However, I didn't get a good look at stuff at the bottom part of the radiator (since I didn't want hot coolant getting into my face, eyes, etc), but I do know that the radiator leaks because it was spraying a thin stream from the upper-right part of the fins area.

Anyway, the Caprice was very straightforward, is the T-bird equally easy in terms of removing/replacing the radiator, or are there any peculiarities with this car that I have to watch out for?  :nkhk:
1988 Thunderbird Sport V8 - only 1 previous owner, and 110% bone stock so far... and sold to Nate!

Have to change the radiator, can I expect any gotchas?

Reply #1
If you have a clutched fan you have to remove that before you do anything. Then there are 2 bolts that hold the radiator in with brackes and upper and lower hoses and the trans lines. After that it should pull right out.

Have to change the radiator, can I expect any gotchas?

Reply #2
Ditto, just pulled the one outta my stang the other night, 4 bolts for the fan, two for the shroud, tranny lines, rad hoses, two brackets at the top and it pops right out.
1980 birds X 3, 1982 bird, 1984 XR7, 1988 TC

Have to change the radiator, can I expect any gotchas?

Reply #3
I don't recall removing the fan from my car when doing radiators. What am I missing? Once you pull off the lower hose and the tranny cooling lines (if applicable), you unbolt the shroud...unbolt the radiator hold-down bolts and pull the radiator up.

Have to change the radiator, can I expect any gotchas?

Reply #4
I didn't unbolt the shroud. I was going to an electric fan when the radiator went back in. So I pulled the fan.

But ya you could just unbolt the shroud if wanted.

Have to change the radiator, can I expect any gotchas?

Reply #5
Quote from: JeremyB;105109
I don't recall removing the fan from my car when doing radiators. What am I missing? Once you pull off the lower hose and the tranny cooling lines (if applicable), you unbolt the shroud...unbolt the radiator hold-down bolts and pull the radiator up.

Ditto - the only time I've removed the fan was to replace it. The rad came out fine with it in there.

King V - the only snafu you might run into is the tranny lines. If they're rusted they may not come out easily, and they may leak when you put them in the new rad. That happened with my first T-Bird, a rusty '85 V6 model.

You should prolly replace your rad hoses too. They're likely as old as the car and probably ticking time bombs...
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

Have to change the radiator, can I expect any gotchas?

Reply #6
I just installed a new one from AutoZone today.Took about 15 minutes,then had to fill the thing with fluids.The real difference in the old and the new was that the new one had a plastic drain valve and the old one had a brass one.No big deal.Under a hundred bucks,lifetime warranty.
'88 Sport--T-5,MGW shifter,Trick Flow R intake,Ed Curtis cam,Trick Flow heads,Scorpion rockers,75mm Accufab t-body,3G,mini starter,Taurus fan,BBK long tube headers,O/R H-Pipe, Flowamaster Super 44's, deep and deeper Cobra R wheels, Mass Air and 24's,8.8 with 3.73's,140 mph speedo,Mach 1 chin spoiler,SN-95 springs,CHE control arms,aluminum drive shaft and a lot more..

Have to change the radiator, can I expect any gotchas?

Reply #7
I used fuel grade plumber's (teflon) tape around the tranny line threads before threading back into the rad. No leaks. Otherwise straight forward as stated above. No need to remove fan, just unbolt shroud and place it back onto fan. Remember WD40 or LooseNut...etc are your friend.
87 Sport with HO cam, 19# injectors,TB+Upper Intake,87 Mustang EEC, Cloyes double roller timing chain, Kirban adj. fuel regulator and Autometer fuel pres. guage, HO shorty headers + LSC H-pipe and Dynomax Super Turbo lers, Ford Racing 9mm wires, K&N filter / no air resonator, 8.8 XR7 Diff., V rated tires, Project ongoing.

Have to change the radiator, can I expect any gotchas?

Reply #8
Quote from: SRBird;105135
No need to remove fan, just unbolt shroud and place it back onto fan.


Never thought of that, makes it even easier that way! Of course mine had to come off, along with EVERYTHING ELSE...
1980 birds X 3, 1982 bird, 1984 XR7, 1988 TC

Have to change the radiator, can I expect any gotchas?

Reply #9
Never have taken the fan off.  just pull the shroud back and the thing pulls right out.  They are so easy.  I can do it in my car in about 15 minutes.  Got good at it last year when i put 4 radiators in it.

tc
1986 Mercury Cougar -- Midnight Wine and Taupe  ($1700) in 1999 w/ 103,000 miles.  Now with a motor from an 87 with 54K on it.
1988 Mercury Cougar -- Light Sandlewood Metalic  ($40)  in 2003 with 111,000 miles.  Needs a fender, some welding and a good tune up.  Possibly my next daily if i ever get it to the shop.
1991 GMC Sonoma, My $50 daily driver.


Have to change the radiator, can I expect any gotchas?

Reply #10
Quote from: Thunder Chicken;105128
King V - the only snafu you might run into is the tranny lines. If they're rusted they may not come out easily, and they may leak when you put them in the new rad. That happened with my first T-Bird, a rusty '85 V6 model.
Thanks for the heads-up.  I'll be extra-careful there.
Quote from: Thunder Chicken;105128
You should prolly replace your rad hoses too. They're likely as old as the car and probably ticking time bombs...
Actually, I think they were replaced with new ones when I got the car 2 years ago, but I'll double-check.  The ignition wires, on the other hand . . well, I did notice that they had the Ford logo on them, so they've got me wondering....


Thanks everyone.  This just hit me suddenly, so I'm glad to have confirmation that this is a simple, straightforward job.
1988 Thunderbird Sport V8 - only 1 previous owner, and 110% bone stock so far... and sold to Nate!

Have to change the radiator, can I expect any gotchas?

Reply #11
Well, that went reasonably well.

Still, given my unique talents, I managed to miss one or two small details that, when I had to go back and do later, make it notably more time-consuming.

Didja know that, if you forget to put in those little clips that support the shroud from the bottom before you put the radiator in, that it's a LOT harder to put them in when the radiator's actually installed in the car?  Yep, these are pearls of wisdom here!  :dunce:

Anyhoo . . one annoying factor is that EVERY parts store's radiator for this car has the same minor defect.  Note yon picture of where the rad cap belongs.  That overflow tube's supposed to be in the 3 o'clock position, not the 1 o'clock!  Yeek!  Had to push the battery back as far as possible, and fortunately, the hose isn't completetly folded over, so flow to and from the overflow tank is available.

See those white areas of the radiator?  That's where there's horizontal tubes and no fins whatsoever!  The white is the concrete beneath.

Check out the dirt on the concrete.  That's what the radiator left behind after I'd VERY gently placed it on the ground.

I'm surprised it held up as long as it did.  A light brushing of the fingertips on some of those fins caused them to crumble to dust.
1988 Thunderbird Sport V8 - only 1 previous owner, and 110% bone stock so far... and sold to Nate!

Have to change the radiator, can I expect any gotchas?

Reply #12
Hey! i've got one of those custom rads laying around from a parts car, they are high performance for better airflow :p

1980 birds X 3, 1982 bird, 1984 XR7, 1988 TC

Have to change the radiator, can I expect any gotchas?

Reply #13
Wow, that's definitely worse than mine.

Though I've gotta admit, for being only a 2-row radiator, on a V8, with A/C, and being as bad off as mine was, even in the middle of summer idling in traffic, my temp needle never went above the middle of the range.

I don't have to commute every day, but when I do, it's 80 miles each way.  Until one of those horizontal tubes cracked and made the car look EXACTLY like a dog peeing, my super-groovy "high airflow" radiator was doing the job remarkably well.

Makes me wonder if they could've gotten away with an even smaller radiator and had it be trouble-free.
1988 Thunderbird Sport V8 - only 1 previous owner, and 110% bone stock so far... and sold to Nate!