Skip to main content
Topic: Car by foam! (Read 1460 times) previous topic - next topic

Car by foam!

I remember seeing this years ago. Stumbled across it again while reading ways people make bellypans at home. Foam is a great idea for making a core to fiberglass over, and I may use the idea for bellypan, door panels, and new dash.

It's a dumb project that I'm sure some of you will get a chuckle out of: http://englishrussia.com/2008/05/29/lithuanians-and-pu-foam/
1988 Thunderbird Sport


Car by foam!

Reply #2
I'm not laughing at all....... That's brilliant!

Car by foam!

Reply #3
I don't know if I'd make a whole car like that, but I can see making things like centre consoles, rear seat delete panels, etc...
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

Car by foam!

Reply #4
This has inspired me. I was going to rob a center console out of a TC, but now, I'm going to build it from scratch. Not sure what I want it to look like just yet, but it will most definitely have cup holders.

Car by foam!

Reply #5
The foam thing works. The car built on top of a random chassis, and with those huge wheels - UGLY. It's a step up from "rice" :p

I agree that it turned out well in the end. Only problem with non-urethane foam is that you need to use epoxy resin instead of polyester. I don't remember which can-foam is urethane and which is some other type. My plan for bellypan is to use pink foam from Home Depot as a base, glues together piece by piece, then apply mat and epoxy resin over the top. Tack welding some nuts to the undercarriage would give me places to bolt the bellypan up.
1988 Thunderbird Sport