Dan B's build thread.....'88 Sport Coupe Reply #15 – November 02, 2011, 09:30:35 PM K-member back in and the driver side suspension is reassembled w/ TC brake upgrade. Putting those coil springs back in sucks!! Need to finish up the passenger side then will start replumbing the braking system before the motor goes back in. Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #16 – November 02, 2011, 11:40:43 PM Good work. You're moving right along finally.LOL. Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #17 – November 03, 2011, 12:51:14 AM Quote from: Dan B.;370812 5 bucks! i can build a daewoo out of that with some bubble gum, a spool of mechanics wire and zip ties!looking good so far.. i used to have 1 of those $99 harbor freight welders. wanted to set it up for just sheet metal work and leave my miller for the bigger stuff.. it didn't like sheet metal very much!! Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #18 – November 03, 2011, 06:38:30 AM Quote from: vinnietbird;371818Good work. You're moving right along finally.LOL.Thanks.....I try to hit it hard once a week and dabble in between. Yesterday AM I swapped over the rest of the accessory drive onto the HO motor and cleaned up the garage from working the evening before. Doing all of the "little to no-cost" stuff for now until I have a complete plan for what I want to do with the rest of the parts. Sometime in the next couple weeks I'm going to need a bigger bore MC (likely a 1993 Cobra), new steering rack, an adjustable prop valve and new lines to replumb everything that goes in the engine bay. Then the motor can go in and I can start the SFC's/jacking rails. After the front end stuff is done I'm going to strip out the back end....drop gas tank and rear, box and re-bush the CA's. Then clean, rustproof everything and hit with epoxy primer and black paint.I have a plan in mind.....just trying to keep forward motion!! Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #19 – November 03, 2011, 06:41:25 AM Quote from: Shadow;371827looking good so far.. i used to have 1 of those $99 harbor freight welders. wanted to set it up for just sheet metal work and leave my miller for the bigger stuff.. it didn't like sheet metal very much!! Mine is loaded with .035" flux core....I've done a LOT of sheetmetal with it, just have to be VERY careful!! It does good on work up to 1/4" plate. The Lincoln has .023" and a bottle so I'll start using it for sheetmetal then leave the HF welder for heavier stuff. Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #20 – November 04, 2011, 04:40:33 AM Quote from: Dan B.;371834Thanks.....I try to hit it hard once a week and dabble in between. Yesterday AM I swapped over the rest of the accessory drive onto the HO motor and cleaned up the garage from working the evening before. Doing all of the "little to no-cost" stuff for now until I have a complete plan for what I want to do with the rest of the parts. Sometime in the next couple weeks I'm going to need a bigger bore MC (likely a 1993 Cobra), new steering rack, an adjustable prop valve and new lines to replumb everything that goes in the engine bay. Then the motor can go in and I can start the SFC's/jacking rails. After the front end stuff is done I'm going to strip out the back end....drop gas tank and rear, box and re-bush the CA's. Then clean, rustproof everything and hit with epoxy primer and black paint.I have a plan in mind.....just trying to keep forward motion!! Sounds like a solid plan to me. You are moving right along. I never had to do springs in one of these, but it sounds like no fun at all! Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #21 – November 04, 2011, 07:38:25 AM Quote from: flylear45;371930Sounds like a solid plan to me. You are moving right along. I never had to do springs in one of these, but it sounds like no fun at all! Here's how I see it......if it were something I had to have it up and running for tomorrow, then it would be like work and no fun at all. But since I can peck around at it, do a bunch of no cost tinkering as I go until I have a plan laid for other various improvements then it is more of a hobby project. Plus I like having a clean (top and bottom) old school ride to cruise around in with the wife and kids. Anyone can buy a clean and fast car, I prefer to build mine!! Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #22 – November 04, 2011, 10:06:31 AM Quote from: Dan B.;371935I prefer to build mine!! mini trucker's moto.. BUILT, NOT BOUGHT lol Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #23 – November 08, 2011, 07:03:58 AM Weekly progress update.Started on the pedal swap last night. From the time I opened the driver side door until the automatic pedal assembly was setting on the work bench was about an hour. I removed the few interior trim pieces around the steering column, undid the four column support nuts and dropped it. Popped off the wiring and slid it completely from the car. Next I removed the two bolt from the top of the pedal box. Then with a couple long extensions I had the four firewall nuts removed. Popped off the brake pedal rod and guided the entire pedal assembly out. Couldn't have been easier.After that Rick, my helper friend, showed up and we started hitting the two person jobs. Finished up the passenger side suspension and strut install. Since I need to order some braking upgrade pieces we were going to wait on doing the engine install to make the brake plumbing easier. But since my toy funds are otherwise obligated to other parts for now, we decided to drop the motor in and start wiring it back up then just deal with plumbing the brakes later. So, the motor is back in with the lower intake assembly completed...injectors, harness, BBK Fuel Pressure Regulator, fuel rail, metal heater core rails, etc. We made pretty good progress last night.The only snag we hit was when looking at the stick shift pedal assembly. I need some parts and have some questions. Going to post those in another thread.....here's the link.http://www.foxtbirdcougarforums.com/showthread.php?32490-T5-pedal-swap.......missing-pieces&p=372317#post372317 Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #24 – November 10, 2011, 08:21:13 PM Went to meet "1bad88tbird" this AM and picked up a pretty clean TC hood. So...one more thing to add to the upgrade list!! Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #25 – November 15, 2011, 07:10:05 AM I now have a stick shift V8 Thunderbird!! Last night we stabbed in the T5 onto the motor with a Centerforce clutch an PP sandwiched in between. Everything lined up with a little fiddling and went together fine. Shifter base went right into the stock auto shifter location nicely, put the handle on but did not spend any time really looking that over. Also got my quadrant onto the pedals, just need to put the pedals in then reassemble the interior....YAY!!Also did some motor work....more wiring, dist and other little stuff.Progress is a good thing! Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #26 – November 15, 2011, 02:07:45 PM sounds like she's coming together.. but what's up with no pics? hahah Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #27 – November 15, 2011, 03:33:03 PM I'll get some pics uploaded today. Been meaning to take better pics as we go but just get greasy and forget about it. Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #28 – November 15, 2011, 06:14:07 PM Latest pics........please excuse that not all the parts are cleaned and painted. I'm mainly in mock up now to make sure everything is going to work. The springs will also get swapped for SN-95's when I locate a set.All TC front brake parts installed.Driver side of motor. HEaders are unknown brand. Plugs are old ones installed just to block the holes.Passenger side of motor. Still deciding what to do with the smog pump lines. Eliminate or keep?? If take out, then how are the passages blocked off?TC hood from Jay.Driver side interior out for pedal swap.Auto shifter out.Stick shift pedals ready to go in.Column and auto pedals out.Shifter through the stock opening without any floor pan tpuppies. The shifter is a B&M short throw that was on the tranny when I got it.Insulation reinstalled.Factory TC boot installed. The boot is kind of crunched up like the shifter hand is too short or something.This is the handle that came on my tranny....thinking I'm going to go with just a white or black ball. Quote Selected
Dan B's build thread.....'88 Sport Coupe Reply #29 – November 15, 2011, 06:28:42 PM looks good so far! i agree with ditching that handle though.. it's really weird trying to shift with a handle like that Quote Selected