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Topic: Gauges and turn signals just died (Read 1915 times) previous topic - next topic

Gauges and turn signals just died

I just started my '86 XR-7 and none of my electrical gauges are working (oil pressure, temp, amp and fuel) AND the turn signals won't work and everything was working fine this morning.  I drove a little ways to a meeting so the car sat for about an hour and I was hoping everything would work when the car was restarted but, no such luck.  Dash lights work, brake lights work and headlights work.    Anyone have a clue?
1986 Mercury Cougar XR-7 Turbo-charged 5-speed.
Owned 22 years.


Gauges and turn signals just died

Reply #2
Quote from: EricCoolCats;461870
Ignition switch.

Ignition switch is about a month old NOS Ford switch and everything but the gauges and turn signals works fine with it and have been since it was installed (accessory position, start position).
1986 Mercury Cougar XR-7 Turbo-charged 5-speed.
Owned 22 years.

Gauges and turn signals just died

Reply #3
Was the wiring to the ignition switch inspected? Harness end? Those are also known problem areas with melting, loose wires, etc.

Do the turn signals still sound (via the flasher pot) when you use them?
How about dash lighting, does that still work when you turn on the headlamp switch?

Might be a loose harness to the instrument cluster also, or maybe a bad flexible circuit board to it. Perhaps a bad IVR. It's really hard to tell over the Internet. ;)

Gauges and turn signals just died

Reply #4
Quote from: EricCoolCats;461872
Was the wiring to the ignition switch inspected? Harness end? Those are also known problem areas with melting, loose wires, etc.

Do the turn signals still sound (via the flasher pot) when you use them?
How about dash lighting, does that still work when you turn on the headlamp switch?

Might be a loose harness to the instrument cluster also, or maybe a bad flexible circuit board to it. Perhaps a bad IVR. It's really hard to tell over the Internet. ;)

Thanks for the input.  The dash lights work fine, the clock works fine (and dims when I turn on the lights).  The turn signals do NOTHING - no light, no audible click.  Just weird that the only things being effected are the electrical gauges and the turn signals.....grrr....
1986 Mercury Cougar XR-7 Turbo-charged 5-speed.
Owned 22 years.

Gauges and turn signals just died

Reply #5
+1 on the ignition switch/cable connector.
I am guessing this is a 2.3L Turbo.
Other things that should not be working; cruise control, back-up lights, HVAC blower and overboost buzzer.

If the engine cooling fan runs, it narrows the problem down to the cable harness  connector. The fan uses the same switch position but a different external connector than the other stuff.

If the fan runs, the bad connector position has a Gray/red wire and the resister wire to the gauges.(I think it's black/light green)

Gauges and turn signals just died

Reply #6
Ignition switch terminal locations:

Gauges and turn signals just died

Reply #7
Quote from: softtouch;461883
+1 on the ignition switch/cable connector.
I am guessing this is a 2.3L Turbo.
Other things that should not be working; cruise control, back-up lights, HVAC blower and overboost buzzer.

If the engine cooling fan runs, it narrows the problem down to the cable harness  connector. The fan uses the same switch position but a different external connector than the other stuff.

If the fan runs, the bad connector position has a Gray/red wire and the resister wire to the gauges.(I think it's black/light green)

Yep!  2.3L turbo!! 
My cooling fan runs, I'm not sure about my reverse lights and it's an '86 so no overboost lights.  I ordered the Ignition switch and a new connector for it from Rock Auto on Friday and they're supposed to be delivered today.  Keeping my fingers crossed that these solve the problem.  How hard are these going to be to get to to replace?  I haven't dug all my repair manuals out yet because I afraid to look :O  LOL
1986 Mercury Cougar XR-7 Turbo-charged 5-speed.
Owned 22 years.

Gauges and turn signals just died

Reply #8
Its not hard, especially if you have heads on the bolts to the ignition. My 86 tbird didn't, but i was able to get some small vice grips to bust them loose and thread then out by hand. Make sure you have a few good splices to go in there. The small wire, like really small, somehow has something to do with the guages. This is a single strand solid core wire so a splice doesn't really work. I soldered mine after verifying it worked by taping the wires together.

Everything else is pretty much plug and play. An hour at most if you drop the steering colum to help line up the colum trim.
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

 

Gauges and turn signals just died

Reply #9
Thank you Eric, SoftTouch and Haystack!!  Ignition switch has now been replaced (it fell apart when touched!!) and everything is back to normal!!  You guys ROCK!!
1986 Mercury Cougar XR-7 Turbo-charged 5-speed.
Owned 22 years.