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Topic: 1985 Metal Grille vs Plastic Grille (Read 1431 times) previous topic - next topic

1985 Metal Grille vs Plastic Grille

That 85 XR-7 I bought has the metal grille on it's smashed-up header panel. The new header panel I got has a plastic grille. I noticed that on coolcats there is a mention of a metal grille being made for a short time. I just wonder how rare it is.

I used the metal grille just because I figure it's more durable.

How many of you have metal grilles? Plastic grilles?

CoogarXR
CoogarXR : 1985 Cougar XR-7

1985 Metal Grille vs Plastic Grille

Reply #1
I have one of each but the one that came on MY car was a metal one but its been painted jet black.

1985 Metal Grille vs Plastic Grille

Reply #2
what is the part no. I bet it starts with E6..... that would be a 86 part

1985 Metal Grille vs Plastic Grille

Reply #3
Pretty sure my metal Grille was on my 85 XR7 and not my 86 GS

1985 Metal Grille vs Plastic Grille

Reply #4
two 86's, both were plastic. I pulled one off an 84 tbird and had it on there for a little while, and I think I remember it being metal.
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

1985 Metal Grille vs Plastic Grille

Reply #5
I've never seen a metal grille.... hmm.

1985 Metal Grille vs Plastic Grille

Reply #6
There was a p/n for 1985 and 1986. The last character in the part number is different:

1985-86 (butcher block, ABS plastic)
E5WY-8200-A
E6WY-8200-A

1985-86 (butcher block, metal)
E5WY-8200-B
E6WY-8200-B

The reason behind the metal grille was that Ford contracted a vendor to create it from zinc. Other than the fact that it won't rust easily, and probably takes chrome plating easier than plastic, I really never found a compelling reason to have a metal grille. It's certainly much heavier, thereby adding weight to the car. Then again, it probably withstands a front end impact a little better.

I've talked to people that have had both as OEM, from both model years. There seems to be no rhyme or reason as to which cars got what.

Here's a snippet from an article I found online a few years ago (can't find it now, thankfully I saved it as a PDF):

Quote
10% rise in zinc use forecast
American Metal Market,  Jan 25, 1984

LAS VEGAS--Zinc usage in the United States in 1984 will increase about 10 percent, with
consumption at 925,000 to 950,000 tons, and world zind demand will increase by the
second quarter of the year at the latest, according to R. William Rosenquest, vice-
president of marketing at the New Jersey Zinc Co., Palmerton, Pa.

...With autos and home building improving, Rosenquest projected a "good year for the die
casting industry." He also pointed out that the 1985 Mercury Cougar "will sport a zinc die
cast grille weighing 4 3/4 pounds. He stressed this is the first application of a zinc grille
in a decade and "gives us hope for an expansion of die casting for other parts."


He also cited the Bureau of the mint's production of about 40-million to 50-million
copper-coated zinc pennies a day. "This translates into 140 tons of zinc per day" and
about 50,000 tons a year, Rosenquest said.


1985 Metal Grille vs Plastic Grille

Reply #8
FWIW, my cars grill is metal.

Brent
1985 Mercury Cougar XR-7 - 5-speed 
One of 1,246 built

1985 Metal Grille vs Plastic Grille

Reply #9
Well, poop! I was hoping metal grills were rare.

CoogarXR
CoogarXR : 1985 Cougar XR-7

1985 Metal Grille vs Plastic Grille

Reply #10
I never new of the metal grills.  Thanks for posting this.
84 TC 302 -5.0L/t5/7.5 locking rear and a 3.45 gear, Edelbrock Intake, Aluminum Heads, Edlebrock 65mm Throttlebody, Edlebrock Cam, 24lb injectors & MAS Air Sensor calibrated via chip,  BBK headers, Catback H pipe, Magnaflow lers :evilgrin:
:pics-stfu:

 Project Thread with pics

 

1985 Metal Grille vs Plastic Grille

Reply #11
My grill is... well... I don't have a grill. Nevermind :D

My 85's grill was metal, though. I know that because I broke it when I ran into a Saturn salesman backing his car out of his parking spot (accident #2 in my "3 in 3 days" series) :hick:
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣