Students that do not listen???
Three weeks ago a young fellow from the automotive tech school came in to the shop looking for a battery. It was for a Ford explorer. So as normal i always charge them my cost. They are good kids wanting to get in to the car business ETC. With that he thanked me and all was good in the world. But 3 days later the chap showed up with battery in hand and said it was NG. So i tested it and sure enough a dead cell. No problem i exchanged it right on the spot. Off the lad went and what do you know he stopped by for a starter. Same car. He explained to me the starter was killing the battery. So i offered to help him trouble shoot the car. He reluctantly refused and said he had everything under control. OK good enough. But in my mind i knew something was not right. So a couple of days passed and i noticed the Big Ford was no where in sight?? Once again the Lad came to me and said another battery was in order as this one was also dead???? With that i tested the battery and it was run down very low. I charged it and told the Chap to bring the truck in and we would work on it together. No dice the kid said he had it under control and wanted an alternator. Ok i said grab one off the shelf and pay my price on it and away he went. That is till the battery went dead again??? With that he came to the shop and asked me for help. I said sure come in and we would work together. Well i immediately knew what was wrong but i wanted the Lad to find the trouble. So i explained to him to hook the load box to the car and started it. The voltage peaked at 12.7 volts and no higher. NOT GOOD. I told the chap to increase the load on the battery with the Variac. As soon as he increased the load to 20 Amps the voltage went down to 12 Volts. Bewildered and amazed he could not figure why??? So with that i told him to shut the car down and grab a torque wrench and a socket for the alternator pulley. Then i told him to see how much torque it would take to spin the alt and if the belt was slipping. Sure enough the belt broke away at 16 FT/LBS from the alt pulley. Not very good. With that the student yelled out the auto tension-er is bad. So i pointed to it and it was brand new. Rats he said now what?? Well happens to be that this particular truck has 2 belt options and the wrong belt was installed. It was slipping for a while and would not handle the load. So it glazed over and was not allowing the alternator to charge properly. With that i ordered the correct belt installed it and instantly the BIG FORD charged at the proper rate. 14.2 volts at idle until the battery finally recovered. The young LAD was so excited ye yelled out WOW THANKS RENZO. Moral to the story is let these kids fix things on there own. That is how they learn. So after the battery recovered and the Lad was happy the Black Explorer is seen cursing around the neighborhood with a smile on the next generation of technicians. Just thoght you would like this story.
Belt that glazed over