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Topic: 7.5 Rear rebuild and gear swap (Read 6561 times) previous topic - next topic

7.5 Rear rebuild and gear swap

Reply #15


turbo charged 94 Cobra engine/440cc injectors/megasquirt /5 speed swapped (T5)/maxbox upper intake/70mm PP throttle body/AJE coilovers/2003 Mustang control arms/S.T. sway bars/ES rear control arm bushings/11" brake conversion/manual rack conversion/8.8 TC rear with rear discs and a welded diff/3.73 gears/PLX wideband/199mph speedometer/Aeromotive FPR/CNC hydraulic hand brake/cobra R wheels/....ect.

7.5 Rear rebuild and gear swap

Reply #16
Drifting with open rear not quite possible. With all that u put this thing through, I believe you need something a little more stout than factory limited slip. Spool would be killer, but u would loose all street driveablity. I would use a Detroit Locker or something like it. Try looking into off road magazines or sites for rear end. 7.5 is pretty tough, but you may need to step up to an 8.8 or possibly a 9.

7.5 Rear rebuild and gear swap

Reply #17
Quote from: TOM Renzo;392825
In all the years in this business i have never seen a posi unit burn clutches like that,  I think it is time to stop DRIFTING. That unit shows TREMENDOUS FRICTION AND HEAT ISSUES. It tells me the unit is trying to do it's job of keeping power to both wheels and it CANT. If i may!!!! If you keep on DRIFTING i would suggest an OPEN REAR!!! Personally my view on drifting is that is is the DUMBEST THING I HAVE EVER SEEN ANYONE DO WITH AN AUTOMOBILE!!! Just me could be wrong!!!
I myself would not put my car through that. I do, however, support the OP in his endevors. American muscle kick'n tail in a ricer sport.... Gotta love it! Must be a lot of fun as well.

7.5 Rear rebuild and gear swap

Reply #18
I doubt the carrier/clutches were setup wrong. I see it was the right pack which as in drag racing is more likely to spin more. I've seen damaged fibers many times (mostly in trucks that get stuck alot). In a drifter car, I think you'll be doing this again, more often since it's a light duty 7.5".
Ken Collins, BadShoe Productions
How To Videos specializing in Ford powertrains

7.5 Rear rebuild and gear swap

Reply #19
I see that the clutch plates are dry. I might suggest, If you didn't do it, is to remove them and pre-soak them in a mixture of the oil N friction modifier.

A Detroit locker or a Torsen dif would be a good choice for ya. I don't know about the availability for ur 7.5 though. Do I see a 8.8 in your future??


86' T/C 4.6L DOHC
16' Chebby Cruze 1.4L Turbo
17’ Peterbilt 389 600hp 1850ftlb Trq 18spd

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7.5 Rear rebuild and gear swap

Reply #20
Quote from: Chrome;393058
I myself would not put my car through that. I do, however, support the OP in his endevors. American muscle kick'n tail in a ricer sport.... Gotta love it! Must be a lot of fun as well.
Thanks for the support. It was supposed to be built with a locker originally. I don't know why the shop used the trac-lok. I did configure it more aggressively this time with a friction disc between every steel instead of the stock configuration where there were two steels butted together, only making use of one side of those two clutches. I also placed one of my old steels before the shims so the outside of the last clutch disc is being used instead of spinning against a shim, which would have just spun too.
Most guys are running spools or welded diffs, but I drive my car almost every day. It's still my grocery getter and daily commuter. The LSD hasn't let me down yet. Even with those bent clutches it was still burning both tires:)
I know drifting is hard on the car, but I think I enjoy the challenge of finding the weak links and building it stronger. I would get bored if I didn't always have something to work on.

Quote from: 1BadBird;393088
I see that the clutch plates are dry. I might suggest, If you didn't do it, is to remove them and pre-soak them in a mixture of the oil N friction modifier.

A Detroit locker or a Torsen dif would be a good choice for ya. I don't know about the availability for ur 7.5 though. Do I see a 8.8 in your future??
After seeing how easy it is to pull the rear end I may swap in an 8.8 from a turbo coupe if the right deal comes along. There are definitely a lot more parts available for an 8.8. Very few options for the 7.5. I will do the pre-soak too. thanks for the tip. I pressed the new bearing onto the pinion gear last night after freezing the pinion and heating the bearing, I pounded It down with a piece of 2" exhaust tubing and a small sledge hammer. went on nice and easy. I'm supposed to be waiting for some help from a friend to set up the gears, but if he's not there before monday I'm just gonna do it myself.

turbo charged 94 Cobra engine/440cc injectors/megasquirt /5 speed swapped (T5)/maxbox upper intake/70mm PP throttle body/AJE coilovers/2003 Mustang control arms/S.T. sway bars/ES rear control arm bushings/11" brake conversion/manual rack conversion/8.8 TC rear with rear discs and a welded diff/3.73 gears/PLX wideband/199mph speedometer/Aeromotive FPR/CNC hydraulic hand brake/cobra R wheels/....ect.

7.5 Rear rebuild and gear swap

Reply #21
Quote from: TOM Renzo;392872
Now that is something to catch my fancy. Lets put a spool in a street car. This is a street car we are talking about am i correct??? If it was just used for drifting a spool would be fine. But that posi unit is clearly destroyed i would say. Just me could be wrong again!!


I said a lot of them did it.  Where did I recommend that he do the same?

Quote
Drifting with open rear not quite possible.

THIS is the point I was driving at.  An open diff would be a step in the wrong direction. 

If it were me using my car for the same purpose as the OP?  Torsen diff....
I think a Detroit Locker would be less predictable then the Torsen in a drifting situation.  The Powertrax Lock right (another full locking diff) is a little easier to figure out in my experience between the two.  I have the Detroit in the Stang and the Powertrax in the Cougar.

Basically anything to get rid of the spider gears and clutch plates.
-- 05 Mustang GT-Whipplecharged !!
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7.5 Rear rebuild and gear swap

Reply #22
You can get an open rear sideways, but you can also pull the tire off of the rim in a slide. I did that a time or two showing off back in my high school days.

My vic has a locking 3.55 8.8"s rear axle, and gets sideways quite easily in light rain. If I excelerate around a corner, even lightly, the tail will kick out and I can hold it for a bit. As soon as the tires grab though, it goes which ever direction the front tires are pointed, so it will snap very hard if I'm not on top of it. It has needed tires for a while though. It expires this month, and I was surprised when they passed last year.
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
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7.5 Rear rebuild and gear swap

Reply #23
Quote from: bryan163;393117
a friction disc between every steel instead of the stock configuration where there were two steels butted together, only making use of one side of those two clutches. I also placed one of my old steels before the shims so the outside of the last clutch disc is being used instead of spinning against a shim, which would have just spun too.

Uhhhhh. I've never seen a stock configuration where it was 2 steels butted together. That IMO is where that shop messed up big time by doing that. I used to work with a guy that live next door to me that built rear ends for a living and we NEVER did that. We built them for drag, off road, circle track, street.


Quote from: bryan163;393117
I will do the pre-soak too. thanks for the tip.

Any time. Another little tip for ya, get the old pinion bearing removed and take a barrel sanding roll and lightly sand the inside of the old bearing till it slides easily over the old pinion shaft. That makes it way easier to check the pinion depth and to make the required shim changes.
Also, when/if you swap to a 8.8 and it has a LSD, you can get carbon fiber discs for it. That's what's in my Cobra 03'  IRS diff.
Hope all goes well.

John


86' T/C 4.6L DOHC
16' Chebby Cruze 1.4L Turbo
17’ Peterbilt 389 600hp 1850ftlb Trq 18spd

[SIGPIC][/SIGPIC]

“Heavy Metal Mistress”
[/COLOR][/SIZE]

7.5 Rear rebuild and gear swap

Reply #24
Update: I finally got around to putting my axle back in the car last night after work. I'm really liking the 3.45 gears a lot better than the 4.10s that i took out. I was worried that I would miss the low end grunt, but somehow it doesn't feel any less powerful off the line and now I can go faster on the top end :) The LSD is working great too. So glad I got it ready in time for the 4th!

turbo charged 94 Cobra engine/440cc injectors/megasquirt /5 speed swapped (T5)/maxbox upper intake/70mm PP throttle body/AJE coilovers/2003 Mustang control arms/S.T. sway bars/ES rear control arm bushings/11" brake conversion/manual rack conversion/8.8 TC rear with rear discs and a welded diff/3.73 gears/PLX wideband/199mph speedometer/Aeromotive FPR/CNC hydraulic hand brake/cobra R wheels/....ect.

7.5 Rear rebuild and gear swap

Reply #25
Now keep it off those SLIDER TRACKS and give it a break. I know sneakers are cheap at WALL MART but sliding a car is instant WALKING.
I spend money I don't have, To build  cars I don't need, To impress people I don't know

HAVE YOU DRIVEN A FORD LATELY!!

7.5 Rear rebuild and gear swap

Reply #26
Suggestion noted. lol

turbo charged 94 Cobra engine/440cc injectors/megasquirt /5 speed swapped (T5)/maxbox upper intake/70mm PP throttle body/AJE coilovers/2003 Mustang control arms/S.T. sway bars/ES rear control arm bushings/11" brake conversion/manual rack conversion/8.8 TC rear with rear discs and a welded diff/3.73 gears/PLX wideband/199mph speedometer/Aeromotive FPR/CNC hydraulic hand brake/cobra R wheels/....ect.

 

7.5 Rear rebuild and gear swap

Reply #27
Just messing around and having some fun. Thanks!!
I spend money I don't have, To build  cars I don't need, To impress people I don't know

HAVE YOU DRIVEN A FORD LATELY!!