Fox T-Bird/Cougar Forums

Technical => Misc Tech => Topic started by: vinnietbird on May 08, 2015, 11:09:55 AM

Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 08, 2015, 11:09:55 AM
The car has been great with the new engine, BUT, having one last issue to deal with. When I'm driving the car, I can feel a mild "pulsing" in the car. Like a very light surge (?). Hard to explain. Still runds great. Also, at randome times, the car starts to stumble with a rough idle, lack of power, and I turn it off and immediately turn it back on, then it's great. It did this with the last engine, through the A9P and X3Z ECM, with the aftermarket and Cobra MAF, I replaced the coil with an NOS piece, and the TFI with an NOS piece and even replaced the fuel pump. What else could cause it? Ignition switch or distributor, maybe?

I'll run codes again hopefully this evening.
Title: rogh idle.....lack of power...then good...
Post by: Haystack on May 08, 2015, 04:41:39 PM
My 86 does this on a warm start up. Ill fire it up, it will run rough, occasionally rev up to about 2000Ron's then sputter. Sometimes it will die, especially when i hit reverse or try to crank the wheel. What's funny, if i can keep it running for a minute, then it won't do it at all again until o cycle the key off.

I haven't looked into it too much. I pretty much always drive a minimum of 25 miles each way. Only time its really a hassle is on a warm start up, or like if i shut the car off in a drive thru. Haven't even bothered to run codes yet.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 08, 2015, 06:53:28 PM
Mine doesn't have the high rev issues. It also doesn't happen upon startup. Usually after I get going. maybe three minutes into it, maybe not at all.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 09, 2015, 09:46:02 AM
I'm going to swap the distributor as soon as I can and go from there.
Title: rogh idle.....lack of power...then good...
Post by: jrad235 on May 09, 2015, 12:14:50 PM
I would definitely start with the distributor then are you still running an MSD box?
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 09, 2015, 01:38:10 PM
I never had an MSD box.
Title: rogh idle.....lack of power...then good...
Post by: jrad235 on May 10, 2015, 01:27:22 AM
Oops. I mistook the model of the ECU for the model of an MSD box.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 10, 2015, 08:25:39 AM
I'm installing a Motorcraft ignition switch, and then probably a new distributor.
Title: rogh idle.....lack of power...then good...
Post by: crossboss on May 11, 2015, 12:16:53 PM
My worthless two cents..
First check to see that all basic settings are correct, and no vacuum leaks, etc. That said, I have experienced your same exact symptoms, and the fix was: ICV (idle control valve), and 02 sensors are most likely your culprits.
Title: rogh idle.....lack of power...then good...
Post by: Haystack on May 11, 2015, 02:30:48 PM
Codes. Yawn....
Title: rogh idle.....lack of power...then good...
Post by: V8Demon on May 11, 2015, 02:53:24 PM
Quote from: Haystack;447964
Codes. Yawn....

Make sure you HEGO sensors are reading the right banks.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 11, 2015, 10:28:28 PM
I have a set of new O2 sensors. Haven't been able to do anything or run codes.. Flooding and heavy rains all over. I will as soon as i can.
Title: rogh idle.....lack of power...then good...
Post by: Haystack on May 12, 2015, 12:04:46 AM
It was like that here the last couple of weeks. We had several straight days of rain, and rain every day for two weeks. Doesn't happen much in the dessert.

Let us know when you can get around to it.
Title: rogh idle.....lack of power...then good...
Post by: V8Demon on May 12, 2015, 03:29:21 AM
Quote from: vinnietbird;447982
I have a set of new O2 sensors.

Doesn't matter how old or new they are.  If the wires to the harness are reading the opposite sensor it can cause a situation just like you describe.  Been there, done that, and can verify that in fact it will not necessarily give a code cause I had none....

Run codes, but check the wie colors for your respective harness as well if nothing glaring pops up.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 12, 2015, 07:43:31 AM
The wires should be good, but I will check it out. I was actually looking for an O2 harness the other day in the classifieds.
Title: rogh idle.....lack of power...then good...
Post by: Bob on May 12, 2015, 10:12:21 AM
maybe you can unplug one of the O2 sensors and trip the code and see if the code corresponds to the correct side that you unplugged.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 12, 2015, 10:33:10 AM
I will give that a shot as well. ....when the weather clears. We are getting hammered by storms here.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 12, 2015, 11:00:29 AM
Better yet, disconnect both o2 sensors and see if things smooth out. Fuel economy will be worse on the highway, but the car will stay in open loop, and should run well under 14.7:1 at all times.

I doubt o2s are your issue though. The car will try to get them to stoich, but since it's not smart enough to see the banks are switched, when one bank starts to go lean, it will try to richen it up. Since it will start richening the wrong side, the other o2 sensor will read rich, and the EEC will pull fuel from the other, incorrect, bank. You will get one bank rich, one lean, until the EEC gives up and switches to open loop, ignoring the o2 sensors until next ignition-switch cycle.

When the car does this, the engine will begin to run rough since both banks will have bad mixtures. After a couple minutes of this at idle, it will fail the o2s and switch to open loop.

I do think it'd be a good troubleshooting step for you to install a wideband o2 and gauge. Once you leave stock, you have to monitor what all your changes are doing to an engine. The EEC can compensate so things don't blow up, but it can't maintain good driveability, or compensate for E10 and different AFRs due to changes in air or fuel flow. Adaptive learning only compensates for 10-11% changes from base tune, at idle/cruising speeds, and E10 already pushes the EEC up near that wall, without any other changes.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 12, 2015, 01:38:10 PM
The problem happens just every so often. Not all the time. Now, the "pulsing" that it does seems to be fairy consistant. It was with the last engine, last computer, last everything. The only parts that are the same are the o2 sensors, and the distributor. I have replacement for all of that, and the new ignition switch. Once the py wet weather allows, I'll be out there doing all I can with it. Updates as they happen.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 12, 2015, 07:06:54 PM
With everything I've seen with tuning these things and trying to make them run smoother, I'm sure your o2 sensors are fine. It may be going into closed loop, but the motor(s) you built simply don't run very well with 14.7:1 AFRs and everything else that goes on in the motor (for example, the PCV, EGR, IAC are all undersized once the motor starts to pump more air through (higher load), not to mention the hotspots that get worse as you swap parts and make more power.

Basically, once you get away from stock, especially with older parts and wiring harnesses, and go to stoich, these will run rougher than when they were new, and stock - even with matched spark plugs and injectors, there are differences in aging in the wires going to each injectors, the spark plug wires will ALWAYS arc no matter what you try, other than coil-on-plug, and the floating grounds in the vehicle will always be all over the place, making signals inconsistent. I spent years chasing stock driving characteristics, but once you start changing things, you need to tune, then live with how it runs. Even the cylinders all breathe different amounts, some run hotter than others, etc. Restarting the engine throws more fuel into the cylinders, helping any leaner cylinders get the fuel they are staving for when in closed loop. I'm sure if you were to add a wideband sensor to each primary tube on some custom long tube heaters, the problem would be obvious.

I've been through two rebuilt engine shortblocks, 3 sets of heads, different rocker arms, pushrods, lifters, 3 different intakes, 3 different sets and sizes of injectors, various different plugs, lots of sensors, lots of different tunes, different exhaust setups, a few sets of o2 sensors, different fan setups, different throttle bodies, iacs, maf sensors, and so on. The engine still behaved the same though them all, using the same HO cam from an '89 Mustang. A low mileage, well kept stock HO mustang runs smoother than my engine, and a SO motored vehicle runs even smoother than that. I've given up trying to make a heavily modified engine, designed decades ago by someone else, run the way I think it should.

Can you grab a camera (phone) recording of the pulsing. Could be many things, depending on how bad it is. It could be something that has always been there, but you're now feeling it due to aging motors mounts.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 12, 2015, 07:10:20 PM
Quote from: crossboss;447962
My worthless two cents..
First check to see that all basic settings are correct, and no vacuum leaks, etc. That said, I have experienced your same exact symptoms, and the fix was: ICV (idle control valve), and 02 sensors are most likely your culprits.


Most people have vacuum leaks of some degree without even knowing it. Get one near one cylinder, that one cylinder will run lean and make the engine run less effectively. Get it between 2 cylinders and you get a sporadic limp-mode feeling. Many are small enough where they can't soak up liquid to help a backyard mechanic pinpoint them. Cars will often start to develop small vacuum leaks within a couple years of release.

I don't think that's the issue here though. There is likely leaks, but not enough to be very noticeable.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 12, 2015, 07:32:12 PM
Not sure I can record the pulsing....It actually feels like an extremely tiny miss. LOL. Hard to explain. You can't hear it, but I can feel it when driving own the road. very mild.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 12, 2015, 07:41:49 PM
Quote from: vinnietbird;448006
Not sure I can record the pulsing....It actually feels like an extremely tiny miss. LOL. Hard to explain. You can't hear it, but I can feel it when driving own the road. very mild.

Maybe it's combustion in the headers? I did everything to try stopping occasional blue flame coming out of open headers, but had to give up. Expensive wires, new plugs at different gaps I tried, strong, consistent spark, injectors flowing fine (and went back to my 24lbers, but no change), good fuel pressure, timing, nothing stopped it. I gave up. I swear it happens anywhere from open and closed loop idle, to cruise. Passed emissions this year without an issue. These motors just don't have the fine control of something newer, like the Coyote.

That's what got me on the wire-arcing run. I was curious if a wire or two wasn't giving me enough spark. Even with the coil-distributor wire resting on the upper intake and arcing on camera, it cleared a huge gap on my tester. The only better test would be to put a plug in a clear canister filled to 200psi of air and see if it still consistently fires. At the small gaps that we set plugs to, and the 3/4" or whatever it cleared in open-air, I don't think spark quality was a problem. Block to chassis and block to battery grounds are in great shape.

You may be chasing a problem that you shouldn't be wasting the time on ;)
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 13, 2015, 07:36:49 AM
Well, I'm going to swap my distributor, install my new ignition switch, and I've got to adjust my x-pipe a tiny bit. It popped so, I think it has a tiny gap there and isn't sealed right. Easy stuff there. May install new plugs as well. After that, I'm done. If anything, I'll run the old girl to a shop, but those parts I have, so I'm not losing anything by installing them. One at a time so I can see if one of them was actually the issue..............oh, and run codes first. Still raining.
Title: rogh idle.....lack of power...then good...
Post by: Bob on May 13, 2015, 08:43:57 AM
Run the cylinder balance test on EEC.. It may pinpoint a trouble cylinder and direct you to a problem with a plug, wire, injector..etc
Title: rogh idle.....lack of power...then good...
Post by: V8Demon on May 13, 2015, 09:51:15 AM
Quote from: Seek;447994
Better yet, disconnect both o2 sensors and see if things smooth out. Fuel economy will be worse on the highway, but the car will stay in open loop, and should run well under 14.7:1 at all times.

I doubt o2s are your issue though. The car will try to get them to stoich, but since it's not smart enough to see the banks are switched, when one bank starts to go lean, it will try to richen it up. Since it will start richening the wrong side, the other o2 sensor will read rich, and the EEC will pull fuel from the other, incorrect, bank. You will get one bank rich, one lean, until the EEC gives up and switches to open loop, ignoring the o2 sensors until next ignition-switch cycle.

When the car does this, the engine will begin to run rough since both banks will have bad mixtures. After a couple minutes of this at idle, it will fail the o2s and switch to open loop.

Seems to fit his symptoms.  I'm not saying it is 100% this, but definitely something to test....
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 13, 2015, 10:59:01 AM
Quote from: vinnietbird;448017
I'll run the old girl to a shop,

Yeah, I found that typically useless also. I gave up on shops after having a Ford-specific performance shop look for a similar issue (you know, since they are used to seeing modified cars), and a separate shop check out my blowby/crankcase pressure numbers due to rear main seepage. There's just some things that aren't easy to find, and most people don't have the knowledge to fix.

It gets to a point where you need to be more engineer than mechanic in order to improve things. I was surprised how most transmission shops have no idea how to troubleshooting electronic transmissions if they can't plug a code reader in and get details directly from the computer, hence me buying transducers and making custom wiring harnesses so I can datalog its behavior as I drive down the road.

You can sink thousands into troubleshooting this issue, only to be left with the same slight stumble. One of the many reasons I'd like my next engine to be a modular one - more power in stock form, and you get a newer wiring harness, plus a lot more control and diagnosis capabilities from the computer. Sure I'd love a 408W, but you just can't beat all new parts and harnesses.

Let us know the outcome. It would be really helpful to know what AFR you're at when the stumble appears.

Quote from: Bob;448018
Run the cylinder balance test on EEC.. It may pinpoint a trouble cylinder and direct you to a problem with a plug, wire, injector..etc

With how small he says the stumble is, I don't see it showing up on the balance test. A cylinder needs to be very underperforming before it will appear in that test. I've never found the test useful for anything. It would show a problem with bad spark or insufficient fuel, but a slight stumble at closed-loop I don't see happening.

A great thing to test would be premium ethanol-free gasoline. Without a tune, this is one thing that can greatly cure weird AFR behaviors since E10 stoich is 14.1:1 AFR. The EEC needs to compensate with 9.6% more fuel on a stock tune when running E10 fuel, putting it right on the edge of the 10.2% max adaptive range it can compensate for, on a stock engine. When I first started tuning, I found my KAMRF values were pegged at 0.898 (richen up by 10.2%) in most situations. Beyond that, it starts to lean out and you get stumbles, worse cruise performance, etc.
Title: rogh idle.....lack of power...then good...
Post by: thunderjet302 on May 13, 2015, 05:08:24 PM
Quote from: Seek;448003
With everything I've seen with tuning these things and trying to make them run smoother, I'm sure your o2 sensors are fine. It may be going into closed loop, but the motor(s) you built simply don't run very well with 14.7:1 AFRs and everything else that goes on in the motor (for example, the PCV, EGR, IAC are all undersized once the motor starts to pump more air through (higher load), not to mention the hotspots that get worse as you swap parts and make more power.

Basically, once you get away from stock, especially with older parts and wiring harnesses, and go to stoich, these will run rougher than when they were new, and stock - even with matched spark plugs and injectors, there are differences in aging in the wires going to each injectors, the spark plug wires will ALWAYS arc no matter what you try, other than coil-on-plug, and the floating grounds in the vehicle will always be all over the place, making signals inconsistent. I spent years chasing stock driving characteristics, but once you start changing things, you need to tune, then live with how it runs. Even the cylinders all breathe different amounts, some run hotter than others, etc. Restarting the engine throws more fuel into the cylinders, helping any leaner cylinders get the fuel they are staving for when in closed loop. I'm sure if you were to add a wideband sensor to each primary tube on some custom long tube heaters, the problem would be obvious.

I've been through two rebuilt engine shortblocks, 3 sets of heads, different rocker arms, pushrods, lifters, 3 different intakes, 3 different sets and sizes of injectors, various different plugs, lots of sensors, lots of different tunes, different exhaust setups, a few sets of o2 sensors, different fan setups, different throttle bodies, iacs, maf sensors, and so on. The engine still behaved the same though them all, using the same HO cam from an '89 Mustang. A low mileage, well kept stock HO mustang runs smoother than my engine, and a SO motored vehicle runs even smoother than that. I've given up trying to make a heavily modified engine, designed decades ago by someone else, run the way I think it should.

Can you grab a camera (phone) recording of the pulsing. Could be many things, depending on how bad it is. It could be something that has always been there, but you're now feeling it due to aging motors mounts.


I've never had any of these issues with my Thunderbird. It's still running the factory A9P tune with a calibrated MAF for 24lb injectors. Cold, hot, cool, warm doesn't matter. Starts up after two revolutions and settles to a 700rpm idle in park. I pop it into drive and the idle does down to 650rpm. Drives around like a new car with no stuttering, popping, or any issue. Power comes on linearly and never falters. All the EEC grounds are good and any wire I added (MAF conversion) is soldered. I've never hooked a quarter horse or any tuner up to the car. I'm pretty sure if I did it would shatter the illusion I have of how well the car runs :hick:.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on May 13, 2015, 05:36:08 PM
I'm going to add a new ground wire to the engine as well. It's on my list of things to do. It will all work out. It is stronger now than it ever has been. A bit brutal. Roasts the tires at the quick blip of the skinny pedal.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 13, 2015, 05:56:34 PM
Quote from: thunderjet302;448040
I've never had any of these issues with my Thunderbird. It's still running the factory A9P tune with a calibrated MAF for 24lb injectors. Cold, hot, cool, warm doesn't matter. Starts up after two revolutions and settles to a 700rpm idle in park. I pop it into drive and the idle does down to 650rpm. Drives around like a new car with no stuttering, popping, or any issue. Power comes on linearly and never falters. All the EEC grounds are good and any wire I added (MAF conversion) is soldered. I've never hooked a quarter horse or any tuner up to the car. I'm pretty sure if I did it would shatter the illusion I have of how well the car runs :hick:.

Mine runs "well" also, and can get down to about 580rpms before it starts to ISC-surge, but that doesn't mean it runs as smooth as a stock, well-maintained, SO or HO motor.

Ground helps, but nothing will help the fact that you're sending tens of thousands of Volts into the combustion chamber, grounding to the engine block, which is in turn grounded to the battery and alternator. Cars, especially older ones, are horribly noisy electrical environments. I do recommend everyone run a good ground from battery to block and chassis, and then run a temporary wire from the battery to various locations around the vehicle. Test with an ohm-meter and make improvements to areas until you can get the temporary-wire to tested ground location down to a low resistance and voltage. Electric motors and solenoids will work better, lights will be brighter, and ground loop related issues will be minimized. Battery to center console, where Ford mounted some of those green ground screws, has a 3V differential from the battery with ignition-on, engine off, and it jumps to 30V average engine running, with peaks going out of range. Everything can be improved. One more reason I'd love to do a modular motor swap - new harness and wiring all around in the engine bay, and dash. I wouldn't want to reuse a single wire.

Won't help a stock EEC tune that is already adding as much fuel as it can though ;)
Title: rogh idle.....lack of power...then good...
Post by: Haystack on May 13, 2015, 08:53:58 PM
I measured a 4 volt drop from my battery to my tail lights once. I even moved up to a better ground to make sure that wasn't the cause, and then ran another wire temporarily. With 2/3 the voltage, you will probably drop half the actual power (wattage) of the part.

I find most of the miss's I've fixed are either old spark plug wires or too high of an idle, generally caused by vacuum leaks. All those littleplastic hoses become very brittle and break where you can't see them. As soon as your idle is higher then the computer can control, it will start randomly cutting fuel and timing to try to bring it back down.

I highly doubt a modified engine uses more then 10% fuel at idle and low throttle and load situations. Most modifications actually make less power at lower rpm's vs a stock motor anyways and are quite a bit less efficient under the curve.

Part of the reason i like to pull codes first is because it might point you to a broken vacuum line, such as egr or map sensor, which might only be a problem under certain situations. Like part throttle, warm start cold start ect.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 13, 2015, 09:18:52 PM
Quote from: Haystack;448047
I measured a 4 volt drop from my battery to my tail lights once. I even moved up to a better ground to make sure that wasn't the cause, and then ran another wire temporarily. With 2/3 the voltage, you will probably drop half the actual power (wattage) of the part.

I find most of the miss's I've fixed are either old spark plug wires or too high of an idle, generally caused by vacuum leaks. All those littleplastic hoses become very brittle and break where you can't see them. As soon as your idle is higher then the computer can control, it will start randomly cutting fuel and timing to try to bring it back down.

I highly doubt a modified engine uses more then 10% fuel at idle and low throttle and load situations. Most modifications actually make less power at lower rpm's vs a stock motor anyways and are quite a bit less efficient under the curve.

Part of the reason i like to pull codes first is because it might point you to a broken vacuum line, such as egr or map sensor, which might only be a problem under certain situations. Like part throttle, warm start cold start ect.

At the tail lights, the wiring feeding them is also way undersized, and goes through too many circuits. One of the reasons I love the LED modifications in mine - above 8V,  they are full output, and lower load.

Vacuum leaks, yes. Again, most people think they don't have any where in reality they may have a dozen various leaks. Small leaks add up. You can also have leaks on the lines going into the HVAC controls, which are a pain to do anything with.

The EEC has a stock tune. O2 sensors and adaptive learning are based on stoichiometric figures, nothing to do with AFR. The stock tune is setup for 14.7:1 AFR (stoich for ethanol-free gasoline), but stoich on E10 is 14.1:7, which is 9.6% more fuel required before the o2 sensor will begin to switch. This is where the 10% figure comes up. E10 will throw the EEC into the end of its adaptive learning range, without making a single change to anything else but fuel. Go just 0.5% more fuel needed, the EEC can't cope and adaptive learning fails.

Fooling the MAF sensor into saying you're pulling 10% more air in at any point in time would get the adaptive learning back into the middle of the range. In my car, my KAMRF is typically between 0.98-1.03 with my current tune - a 4-5% swing. If the tune is expecting E10, the same engine can only play with fuel enrichment in a KAMRF range of 0.898-0.904, 0.898 being maxed on enrichment and being unable to go further, causing conditions leaner than stoich when the EEC wants to see stoich.

Now technically you should be able to go leaner without anything but less cruise power and maybe some slight stumbling. Some people go to closer to 16:1-17:1 E0 fuel on the older Ford motors for extra fuel economy (Honda goes to ~22:1 on the wideband o2), but it will run in a way similar to what Vinnie is describing (works, but down on power and slight stumbles/misfires). Honda's 22:1 mode is good for a 40-50% fuel economy boost in their 1st generation insights. A couple mpg on the highway can be brought out in fox bodies and SN95 cars by leaning out the mixture a bit.

The 9.6% more fuel needed for max efficiency burn is also where most of the fuel economy drop comes from when using E10 vs ethanol-free. You simply need 10% more fuel to do reach the most efficient burn, and ethanol contains less energy. Because it jacks up the octane, you need to gain much of the energy loss back through timing. Much easier to do with knock sensors and the like...

Codes will help for obvious/more serious problems. A bad EGR valve can have a minor leak, but enough to cause a leaner condition. Again though, the o2s may see this lean condition and try to richen up, but be unable to go further due to E10 fuel and a stock tune. Adaptive learning is good at compensating for vacuum leaks, when it is allowed to work.

Here's what a stock tune looks like (Look at KAMRF - 10.2% enrichment):
(http://masejoer.com/Images/Thunderbird/Engine/KAMRF_BAD.png)

And with a tune. 2.7% leaner needed on one bank which is well within normal range, but it means one bank is richer than the other, and it has been that way for many years - 2-3% adaptive leaning on bank 2 ( it is slighter richer than bank 1). Everything but my wiring harness has been changed since the original stock tune, including the engine block:
(http://masejoer.com/Images/Thunderbird/Engine/KAMRF_GOOD.png)

Just need to keep in mind that KAMRF = adaptive learning. 0.8984-1 means it is commanding more fuel than the tune, and 1-1.1211 means that it is needing to pull more fuel than the tune. KAMRF is adjusted based off of o2 readings (above of below stoich). Since E10 needs 9.6% more fuel to reach stoich, it will be running on the lower end of KAMRF, without any other causes of it needing to richen the mixture. Throw in differences in the intake , exhaust, coolant and air-charge temperatures,various conditions of sensors, solenoids, and hoses, aging of wiring, etc, that extra 1-1.5% of adaptive enrichening capability left in the tune means very little.
Title: rogh idle.....lack of power...then good...
Post by: Bob on May 13, 2015, 10:07:28 PM
Damm seek you been studying this stuff.. thanks for the lesson..

I'll send you my tune if your interested in seeing it when I finally get the software
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 13, 2015, 11:43:25 PM
Quote from: Bob;448050
Damm seek you been studying this stuff.. thanks for the lesson..

I'll send you my tune if your interested in seeing it when I finally get the software

It's not bad if you simply ignore everything you think you know when going in. If you chase afrs, you will go crazy. If you tune for percentage from lambda (based on stoich), your tune will be good no matter the fuel type ( with minor tweaks to make it perfect). Our cars can't detect fuel type so we're stuck tuning for differences. A lambda value of 1 is stoich and 0.85 is good for wot, until you get up to something like E85 fuel. 85% of stoich is 12.5:1 AFR for gasoline and around 12:1 AFR for E10. E85 needs under 10:1 AFR! Lambda is pretty consistent though. KAM is simply adaptive changes to fhe base tune, in the same lambda-type percentages.
Title: rogh idle.....lack of power...then good...
Post by: thunderjet302 on May 14, 2015, 11:35:33 AM
This is off topic but I really need to get a Quarterhorse and a wide band so I can enter the MAF curve and injector slopes I want to run and be done with it. I doubt I'll pick up power but hey at least I can run a better MAF meter.
Title: rogh idle.....lack of power...then good...
Post by: Masejoer on May 14, 2015, 01:12:25 PM
Quote from: thunderjet302;448059
This is off topic but I really need to get a Quarterhorse and a wide band so I can enter the MAF curve and injector slopes I want to run and be done with it. I doubt I'll pick up power but hey at least I can run a better MAF meter.

But you can dial in your fuel much better, and mess with timing. Some people gain upwards of 50hp on motors with a lot of changes. I'd expect 10-20hp to be more realistic for most mild 302s. 50+hp tunes will only show up if you're running really lean at WOT (let's say lambda of 1). Most people would throw parts at such a car to fix those severe lean conditions though.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on June 08, 2015, 07:15:12 PM
Update.....so far so good. The car seems to be doing better. I replaced the throttle body and spacer gaskets, and replaced the injector harness. Apparently, my injector harness should have a ground wire that goes to the back of the head. The harness I removed did not have the ground wire. I'm thinking that may have been the issue, or part of the issue. I did that work yesterday morning. haven't had a lot of time lately. I also swapped my valve covers while I was at it.........shut up. LOL. So, I took off and the car nearly died and choked, I realized I have a near empty gas tank. LOL, SO more gas in the tank. But the car seems to be acting right for a change. I'll update again when I drive it a bit more.
Title: rogh idle.....lack of power...then good...
Post by: Beau on June 08, 2015, 07:41:20 PM
Old valve covers..whatcha gonna do with 'ems? :D


Good to hear..hopin' she acts much better for you. :)
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on June 08, 2015, 07:54:12 PM
The old ones are my FPV covers. I'm going to restore them and stash them away. The new ones are different. I test fit the passenger side cover, and the baffle hit the rockers, so, I got the Dremmel, a cutoff wheel, and got busy. I cut the posts for the baffle screws in half, cut the baffle down the same amount, and all was well. I'm doing some visual mods to the upper intake and valve covers. The GT-40 upper is staying on the car. Now, to be honest, if I could find a dirt cheap Cobra upper, I would use that. I have some custom intake plates for it.......just no intake to put them on. I'll slowly start detailing now.
Title: rogh idle.....lack of power...then good...
Post by: Haystack on June 09, 2015, 01:01:55 AM
I missed your post seek, lots of really good info there. Especially since we run e10 state wide here.

I recently moved to a county without emissions and one of the gas stations out here has ethanol free, I've been really, really tempted to fill up there since i learned about it last week. When we made the switch to e10 i noticed about a 7% drop in gas mileage and had a soggy bottom end. I actually ended up bumping my timing up to about 18* back in the day, and all of my other cars seemed to run much better and get most of the gas mileage back that way.

My 86 is really weird though, it runs like  on anything but 10* but gas mileage seems to stay about the same no matter what its set at. When i couldn't get it through emissions a year and a half ago, it ended up that the timing was at 35* by the ballancer.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on June 19, 2015, 09:37:33 PM
The Bird seems to be running strong, idling fine (but lopey), had the a/c freshly charged up the other day, cold as can be. The replacement injector harness made a big difference with the orange ground wire. My harness didn't have a ground to it. One wire CAN make a difference. It wouldn't start today, I figured TFI and was correct. The MSD TFI ped out, so I took my last NOS Motorcraft TFI and installed it. All is good, and it's running better now than a few days ago, and I thought it was doing great a few days ago. LOL.  One step at a time.

I gotta say, I found some issues out on my own, I found some issues out from you fellow members, I appreciate you guys.
Title: rogh idle.....lack of power...then good...
Post by: softtouch on June 20, 2015, 04:25:11 PM
Thermal grease has gotten more efficient as PC CPU's have gotten faster and hotter. If you are not using the latest greatest stuff to mount your TFI, you may want to look into upgrading.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on June 20, 2015, 10:59:27 PM
what latest greatest stuff. Lay that info on me.

There's a remote TFI kit I can buy for about $50-$60 that could help a lot. Plug and play. I am sure thinking about that
Title: rogh idle.....lack of power...then good...
Post by: Beau on June 21, 2015, 09:02:25 AM
It's just dielectric grease to help the thermal transfer rate...in short, not axle grease. Smear a thin layer evenly, not too thick, not too thin, and bolt the TFI down. Do NOT, NOT, NOT put on a new TFI without....you'll have an issue shortly.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on June 21, 2015, 09:07:14 AM
I use that every time, I thought there was a newer, better product,
Title: rogh idle.....lack of power...then good...
Post by: softtouch on June 21, 2015, 12:54:44 PM
Silicone dielectric grease was used when these cars were built. It wasn't formulated specifically to conduct heat but it works.

In the computer geek world that wasn't good enough as the faster the CPU's got the more heat they produced.
Thermal greases were formulated for better heat transfer to the heat sink. The pricier ones even have powered silver in them.
While some of them are probable still dielectric, the silver stuff definitely is not. Dielectric means it doesn't conduct electricity.

This should not matter as long as you are not sloppy with it and get it into electrical connectors and short them together.
It should be applied very thin, so it doesn't ooze out when you tighten it down.

Since you have had TFI problems and live in a hot climate, I thought you may be interested in this.
Google "best thermal grease" and you can read a lot of blurbs on it.
Title: rogh idle.....lack of power...then good...
Post by: vinnietbird on June 21, 2015, 02:39:18 PM
Thanks, I appreciate that