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Topic: Heater Core Replacement (Read 3267 times) previous topic - next topic

Heater Core Replacement

Has anyone replaced a heater core in an 87-88 v6/5.0? I think mine is leaking and am looking for tips on how to safe time and aggrivation. I noticed a previous thread where Micheal Pinto mentioned he can do one in about 3 hours. How is this possible? Is there some shortcut I am missing?

I know the dashes in these cars are complicated, I removed a mint dash pad from my 87 sport parts car. Any help would be appreciated. I may start this project tomorow. I'll be replacing the thermostat in the car and testing it again, hopefully it was a fluke thing, but I kinda doubt it. Any input it greatly appreciated.

Heater Core Replacement

Reply #1
http://www.coolcats.net/tech/troubleshooting/heatercore.html

nut #7 is under the steering colum. You can get the new on in about 1 hour the first time. It'll take an hour or two to get all the bolts back in and figure out where they all go again.
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

Heater Core Replacement

Reply #2
Thanks.

Does the console really have to come out? I can't see why there wouldn't be enough room.

Heater Core Replacement

Reply #3
you can cut three sides of a rectangle on the air box to expose the heater core. Make like a door so to speak.

duct tap the door closed.

Heater Core Replacement

Reply #4
somebody tried to make a "door" to my heater core. sawzall through the firewall with too long of a blade breaking the box behind it. I suggest not following that path, and instead trying the "door" idea from the inside. with the glove box out of the way and the entire assy. pen 15ed just right you can get a great picture of the mess.i pulled my p.s. seat being it isnt power and its much easier to get at the firewall without it.
Current-
87 Cougar
88 Crown Vic LTD
84 Yamaha Xt600

previous cars -
1990 Dodge Daytona -
1990 Geo Prizm -
1987 Honda Accord - 140mph wonder? Rally ready..... K.I.A. at WOT due to massive head failure. Still had the best paint-job EVER...
1998 Suzuki Sidekick 4D -
1969 Falcon Futura w/ Sports Coupe option (now go try and find that? And if you do tell me where it is!!)


The Cougar will never be for sale, Only up for trade on a 68,69 Falcon 2D.

Heater Core Replacement

Reply #5
Sorry thats a little hard to follow. I dont have a power seat, but I have a console. Do they have to be removed? What "door" idea from the inside? How does the glove box out and affect anything if the dash assembly is already pen 15ed out of the way?

Heater Core Replacement

Reply #6
im not sure how much more simple i could have explained it. 
This is just an option though, so you dont have to remove the dash / pull the dash away from the firewall.

you would have to remove the glove box in order to expose the airbox assembly.  There is only one person I know of who did this and she said it went pretty easy.  I have not tried it yet but will one day on the white coug.

Heater Core Replacement

Reply #7
He's saying crawl under the dash and locate the box where the heater core sits. Then get a utility knife and cut three sides out and bend it out till you can get the heater core out. Then duct tape it back in. That way you don't have to pull the dash out at all.
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

Heater Core Replacement

Reply #8
Quote from: jcassity;247590
you can cut three sides of a rectangle on the air box to expose the heater core. Make like a door so to speak.

duct tap the door closed.

Also with this method, if you have a working A/C, you won't have to dump your freon.

Heater Core Replacement

Reply #9
crystal said she removed the glove box and was able to get to everything from there.

Its her trick, not mine.  Im just bringing it up because i remember her posting it back when we were on ezboard.

Heater Core Replacement

Reply #10
don't forget the silicon on the cover when you put it back on, I didn't and it was noisy (sounded like air leaking through cover on max)
[SIGPIC][/SIGPIC]


Heater Core Replacement

Reply #11
I did mine about two weeks ago in about 3 and a half hours. Read the link to the the CoolCats site that was posted and try to visualize where everything is, that's how I did it. I think the thought of what I had to do was way worse then actually doing it, as I had no experiance in doing a heater core in something like this(used to my '72 F250).

That write up is great, I read it several times to make sure I wouldn't forget anything. Aside from being time consuming, it went pretty simple. Some of the bolts are hard to find, but just feel around for them as you really can't see them all.
1985 T'Bird 5.0
1987 Cougar 3.8
1992 T'bird Sport 5.0 HO

Heater Core Replacement

Reply #12
Anyone have a pic of that method?

Do you go in through the driver's side and cut it?
Matt
1984 Thunderbird - 89 302 HO, GT40 heads w/ Trick Flow springs, E303 cam, Edelbrock Performer 289 intake and 600 cfm 4bbl, Mustang headers, Jegs o/r H pipe, Dynomax lers, Mustang AOD and shifter, Mustang 8.8 w/ 3.73s, 3G alternator, Mustang front and rear sway bars, KYB 87-88 Turbo Coupe shocks and struts, and 11" front brakes.

1988 Mustang GT - GT40 heads, Explorer intake, 70mm throttle body, 70mm MAF, Crane 1.7 rrs, E303 cam, Kirban Kwik shifter w/ Pro 5.0 deluxe handle, aluminum clutch quadrant and firewall adjuster, o/r h pipe, Dynomax lers, 3G alternator, aluminum radiator, and 3.27 gears.
 
1986 Cougar 5.0, 1989 Mark VII LSC 5 speed, 1980 Mercury Zephyr 4 door (sold)

Heater Core Replacement

Reply #13
Read the write up on the cool cats site. As stated before it sounds alot worse than it is. I did one in my sons 83(different dash but nearly the same directions) and it was done and together in about 3.5 hours. I had to remove his center console as to move the dash forward for clearance it was the only way to get the room needed. I have seen access holes cut but I myself would never do that to one of my cars, but thats just the way I am.

Heater Core Replacement

Reply #14
Quote from: Dansbirds;249643
I had to remove his center console as to move the dash forward for clearance it was the only way to get the room needed.


Do I need to remove the seats too? Or will they not be in the way?