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Technical => Drivetrain Tech => Topic started by: 88 Blackbird 5.0 on July 27, 2012, 05:43:33 PM

Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 05:43:33 PM
Hey guys,

I just found out a very useful bit of info that I wanted to share with you.  Not only do Aerostars and Crown Vic's with the Police Interceptor package have aluminum drive shafts. 4 door 2wd Explorers, some late model E-Series vans and late model F-Series trucks.  Late model extended cab Rangers have them too (standard cab Rangers reportedly have steel drive shafts).  That's good info to know.  That really widens your options of finding one.  I'm gonna head to the bone yards tomorrow and see if I can find another one.
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on July 27, 2012, 06:23:37 PM
I got mine from a Crown Vic cop car for free. Shortened and balanced, good to go. Total investment was about $138.00.
Title: Finding An Aluminum Driveshaft
Post by: T-BirdX3 on July 27, 2012, 06:39:25 PM
All of my drive shaft searches end up with me having empty hands!
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 07:32:50 PM
I'm sure you're not alone.  The junk yards in my area either don't have any Crown Vice with the Police Interceptor package, or they do have one of those cars, but want way too much for the driveshaft.  Some places had a car and a good price, but the driveshaft was rented, or bent.  Knowing about 3 other types of vehicles that are suitable donors really increases your chances of finding one.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 07:35:36 PM
Quote from: vinnietbird;394999
I got mine from a Crown Vic cop car for free. Shortened and balanced, good to go. Total investment was about $138.00.

Luckily, I have a place that can shorten and balance one for me for $65.  I should be able to pick one up for $20 from a local yard tomorrow.
Title: Finding An Aluminum Driveshaft
Post by: daminc on July 27, 2012, 07:43:43 PM
so here's a question?.. can the DS from a ford van be used, and shortened... they are all aluminum too.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 07:47:41 PM
They sure can.  You might have to use special u-joints to install your yokes on the driveshaft, but it IS doable.

I didn't know E Series vans had them too.  That's good to know.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 07:58:28 PM
I'll be ed!  I just went out and checked my '06 E-350 and IT has an aluminum driveshaft.  Well...  I'll definitely have to add E-Series vans to the list of candidates now.  Thanks Daminic for letting me know about that.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 08:08:10 PM
Here's a good tip for anyone who's looking for one of these driveshafts.  Use the pinion and slip yokes from the vehicle you take the driveshaft off of instead of your original yokes.  Our cars came from the factory with yokes that have a narrower spread between the uijoint loops than Crown Vics and Ford vans/trucks.  Crown Vics and Ford vans/trucks came with yokes that have a spread of 4 inches between the outside of the u-joint loops.  Some trucks have a wider spread than this, but most seem to have a spread of 4 inches.  Using yokes with a 4 inch spread will make your driveshaft stronger and will mean that you won't have to use special u-joints.  That's a win, win.
Title: Finding An Aluminum Driveshaft
Post by: daminc on July 27, 2012, 08:10:10 PM
they all had aluminum DS's since 87
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 08:12:33 PM
If that's the case, it will sure make my job at the junkyard easier tomorrow.  I measured the spread on my van's u-joint loops and they're 4 inches like I hoped.  There are quite a few vans at the junkyard.  :)
Title: Finding An Aluminum Driveshaft
Post by: daminc on July 27, 2012, 08:15:42 PM
check the F series too
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 08:17:09 PM
I'll do that and let you guys know what I find.
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on July 27, 2012, 08:18:44 PM
Jerry, there are adapter u-joints that will adapt the Cougar's (Or Thunderbird's) yoke and  to the larger driveshaft.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 08:21:25 PM
The adapter u-joints should be avoided if you want the most strength.  My driveshaft shop told me that.  Considering simple physics, it makes sense too.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 08:40:34 PM
I should clarify something.  If you have an AOD and an 8.8" axle, a slip yoke and pinion yoke out of a Crown Vic that has and AOD and 8.8" axle would be just what you want.  I'm not sure if T5's use the same slip yoke that an AOD would, or not.  I'd imagine both trannies use the same slip yokes though.  Newer vehicles wouldn't have the right yokes on their driveshafts though unfortunately.  The driveshaft's u-joint loops should have the correct spread though.
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on July 27, 2012, 08:49:02 PM
Hmmmmmmmm.........which Crown Vics?
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 27, 2012, 09:17:16 PM
I'm not sure when Ford stopped putting AOD's in Crown Vics, but any Crown Vic that has an AOD is what you're looking for if you want to find stronger yokes and want to be able to use stronger u-joints than the adapter u-joints a lot of guys use.

Th reason why u-joints with a wider spread are stronger, is because wider set u-joint and yoke loops have more leverage to turn the drive shaft than u-joint and yoke loops that are set closer together.  To illustrate this point, you can turn a wheel more easily if you put your hands on the tread on either side of the tire, compared to trying to turn the wheel by its center cap.
Title: Finding An Aluminum Driveshaft
Post by: thewestie on July 27, 2012, 09:25:12 PM
I got jiped my 01 E350 superduty has a steel D.S
Title: Yep
Post by: 88 Blackbird 5.0 on July 28, 2012, 01:15:28 PM
Just like I thought.  There were good, aluminum driveshafts all over the junkyard.  The cleanest one I saw was in a 98 extended cab, 2wd Ranger, so I pulled it.  My trip today confirmed that you should be able to easily find an aluminum driveshaft if you know whiich vehicles to looks for.

This driveshaft has the 4" u-joints I was looking for and a 4" shaft diameter.  I'm gonna have this badboy shortened, balanced and it'll be good to go!
Title: Finding An Aluminum Driveshaft
Post by: T-BirdX3 on July 28, 2012, 01:23:08 PM
^ Nice!
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 28, 2012, 09:05:06 PM
Not bad at all.  What I like about this driveshaft over the one out of a Crown Vic, is the 4" diameter of the Ranger driveshaft.  Crown Vic drive shafts are 3 1/2" in diameter from what I've seen.  This should be a stronger driveshaft.  Down the road, I plan on running sticky, wide tires out back (315/50/15's).  I also plan to put a much stouter engine in a few years from now.  The extra strength will help give me piece of mind.
Title: Finding An Aluminum Driveshaft
Post by: Greg Price on July 29, 2012, 05:41:22 AM
At the Pick & pull I go to all the drive shafts in the yard have a flat spot from the loader lifting them , Dam it!
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 29, 2012, 02:49:56 PM
One thing to keep in mind, is that certain vehicles protect their driveshafts from forklift damage better than others.  From what I've seen extended cab Rangers probably do it better than any of the other vehicles I named earlier in this thread Greg.
Title: Finding An Aluminum Driveshaft
Post by: 1BadBird on July 29, 2012, 07:12:40 PM
The MK VIII's also have aluminum driveshafts.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 30, 2012, 02:03:44 PM
That's good info to have.
Title: Finding An Aluminum Driveshaft
Post by: 88turbo on July 30, 2012, 02:12:17 PM
what is the advantage of an aluminum shaft over a steel shaft?.  I have a crown vic shaft that Beau gave me, just havent had time to have it shortened.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 30, 2012, 03:17:35 PM
If you want to learn more about the benefits of an aluminum driveshaft, check out this thread.  http://forums.vintage-mustang.com/mod-custom-forum/619741-modern-aluminum-driveshaft.html

In addition to having a higher critical speed, aluminum driveshafts decrease the rotational mass your engine must turn.  That means slightly improved performance and economy.
Title: Finding An Aluminum Driveshaft
Post by: Beau on July 30, 2012, 03:35:43 PM
Less inertial mass = faster acceleration
Helps in the same way as an aluminum flywheel.
Title: Finding An Aluminum Driveshaft
Post by: 88turbo on July 30, 2012, 04:00:54 PM
I didn't think about it that way lol
Title: Finding An Aluminum Driveshaft
Post by: 1BadBird on July 30, 2012, 10:09:02 PM
Hmmmmmmm, I've got both  :evilgrin: and with 4:30's  :evilgrin::evilgrin:
Title: Finding An Aluminum Driveshaft
Post by: 1Bad88tbird on July 31, 2012, 12:49:22 AM
I got lucky when I found mine. I was getting parts for my daughters car and there was a police crown vic next to it. I started looking at it and laying in the trunk was the driveshaft. It even has police stamped on it. I still have to get it shortend and balanced and get it on there. Probably next year when I get the rearend rebuilt.
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on July 31, 2012, 06:58:55 AM
My Crown Vic driveshaft is 4 inches in diameter.
Title: Finding An Aluminum Driveshaft
Post by: Aerocoupe on July 31, 2012, 09:18:39 AM
Just remember, the larger OD drive shaft may have interference problems with other things under the car especially if it is lowered.  I have the FRPP aluminum DS in my Coupe and it rubs on the ebrake cables under hard cornering and acceleration.  I am pretty sure a 4" will be fine in most cases but its something to think about and pretty easy to mock up on and existing DS.

Darren
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 31, 2012, 10:51:41 AM
That's strange Vinnie.  The driveshaft I took out of a Crown Vic is only 3.5" in diameter.  You sure you're not overestimating how big your shaft is?
Title: Finding An Aluminum Driveshaft
Post by: thewestie on July 31, 2012, 06:39:53 PM
:rollin::rollin::rollin::rollin:
Title: Finding An Aluminum Driveshaft
Post by: Beau on July 31, 2012, 07:01:58 PM
'Vic shafts are 3.5"....don't worry Vinnie, my shaft isn't any bigger around than yours is :P
(Although mine is uncut, so It's got a few inches on ya)

So...you guys that have custom....shafts....

Do you like to lay under your cars and polish your shafts occasionally? lmao
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on July 31, 2012, 07:08:22 PM
Quote from: ThunderbirdSport302;395191
'Vic shafts are 3.5"....don't worry Vinnie, my shaft isn't any bigger around than yours is :P
(Although mine is uncut, so It's got a few inches on ya)

So...you guys that have custom....shafts....

Do you like to lay under your cars and polish your shafts occasionally? lmao

OMG!!!!  Dude's got an Ardvark!!!!
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on July 31, 2012, 08:46:12 PM
My driveshaft would've rubbed the lers, but I was swapping them anyway, so, no big deal. It was an item to watch for. I have the stainless dynomax lers installed away from the shaft.
Title: Finding An Aluminum Driveshaft
Post by: hwy73 on July 31, 2012, 09:35:19 PM
Quote from: 88 Blackbird 5.0;395173
That's strange Vinnie. The driveshaft I took out of a Crown Vic is only 3.5" in diameter. You sure you're not overestimating how big your shaft is?

:popcorn::popcorn:
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on August 01, 2012, 06:54:37 AM
Quote from: 88 Blackbird 5.0;395173
That's strange Vinnie.  The driveshaft I took out of a Crown Vic is only 3.5" in diameter.  You sure you're not overestimating how big your shaft is?


I don't think I'm overestimating it's size....I think you're underestimating it's size. LOL. LOL.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 01, 2012, 06:02:46 PM
Does your shaft flare out at the ends, or is it pretty much the same diameter down its whole length?
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on August 02, 2012, 02:09:32 AM
Same all the way.
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on August 02, 2012, 02:10:16 AM
I'll measure it in the morning again to double check. I'll report in after that.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 02, 2012, 11:17:00 AM
Good.  That's the one you want then.  If it's straight all the way, it's a 4" shaft.
Title: Comparison
Post by: 88 Blackbird 5.0 on August 02, 2012, 02:12:51 PM
In the pic, you'll see that the top driveshaft has a smaller (3.5") diameter.  The top driveshaft is out of a Crown Vic.  The bottom driveshaft is out of a Ranger and is 4" in diameter.
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on August 02, 2012, 02:56:58 PM
O.K., I stand corrected. Mine is like the top one. I'm still keeping it !!!
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 02, 2012, 03:18:55 PM
No biggie.  You aren't the first guy who thought his shaft was bigger than it actually was.  :P
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on August 02, 2012, 03:22:23 PM
True, but you're the first guy who ever had to show me.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 02, 2012, 04:19:19 PM
That's a scary thought.  :)
Title: Finding An Aluminum Driveshaft
Post by: vinnietbird on August 02, 2012, 06:57:40 PM
Yes it is. Let's talk about something else now. LOL.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 02, 2012, 07:29:56 PM
There's no way of knowing of course, but I'd really like to know how much more torque/power a Ranger driveshaft can handle compared to a Crown Vic shaft.  I know there are guys running in the 9's with aluminum Ranger driveshafts.  That's pretty impressive.  Since I hope to set my car up so it doesn't spin at all off the line, that's piece of info is very comforting.  I won't be running in the 9's.
Title: Finding An Aluminum Driveshaft
Post by: daminc on August 02, 2012, 09:06:14 PM
I would imagine it could take a lot of torque. they hold up very well in a van, and they are not very short under there. shorten one, and it gets even stronger.
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 03, 2012, 11:00:36 AM
That's a good point.  :)
Title: Finding An Aluminum Driveshaft
Post by: Its1FastCat on August 03, 2012, 02:17:53 PM
Please excuse me for asking, but what is wrong with the Mustang shafts?
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 03, 2012, 02:23:06 PM
There's nothing wrong with them at all.  Their only short fall is inability to stand up to quite as much torque/power as a larger shaft (like from a Ranger, or full-sized Ford van, or truck.  In most cirspoogestances, the aluminum shafts you're talking about (3.5" diameter) will be more than strong enough to handle anything thrown at them.  If you're running big, sticky tires in a car with a lot of power though, you'd be wise to use a larger diameter shaft like the 4" ones found in the aforementioned Ford trucks.
Title: Finding An Aluminum Driveshaft
Post by: thewestie on August 03, 2012, 11:05:19 PM
The guy that shortened my crown vic 3.5" drive shaft was confident that it could handle my cars weight on slicks leaving the line at 5500 rpm launch with 600 rwhp on a regular basis ( Mitchel's drive shaft service ) All they do is drive shafts and differentials
Title: Finding An Aluminum Driveshaft
Post by: 88 Blackbird 5.0 on August 04, 2012, 11:07:20 AM
IF he was correct, that's definitely good news.  That situation would put one heck of a load on a driveshaft and especially u-joints.
Title: Finding An Aluminum Driveshaft
Post by: 1BadBird on August 04, 2012, 10:06:09 PM
The drive shaft I have out of the MKVIII my engine came from is the same size as the crown vic shaft.  :(