Fox T-Bird/Cougar Forums

Technical => Body/Appearance/Interior => Topic started by: EricCoolCats on May 11, 2018, 02:30:11 PM

Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 11, 2018, 02:30:11 PM
So I got this idea to convert my '84 Cougar over to LED. It didn't need the conversion but I simply wanted to see if it could be done successfully. Over the years I'd seen various scattered reports of people attempting it, with mixed results, and I thought, "It's 2018, this should be a no-brainer."

Well, I dove right in and through a lot of trial and error, I made a game plan that so far is working great.

First my rules for myself (because I'm a stickler for details):

- Everything has to appear stock as much as possible.
- ALL lights get changed. Every single one in the entire car. It's all or nothing.
- If possible, keep the stock light range (~4500K).
- Make sure I can switch back to stock incandescent bulbs in the future if I want.
- All bulbs should remain dimmable if they were originally set up that way.

I am failing at that third one, because even though there are a lot of bulbs to choose from, most seem to be in the 6000K light range which puts out a whiter-to-blue light pattern. Which is fine, don't get me wrong, but not what I really really wanted.

But everything else is good so far.

I'm quickly finding out what works and what doesn't. I've got a few hundred dollars' worth of unused bulbs laying around doing nothing, because they didn't work for one reason or another. I've bought several packages of fuses due to some unexpected blowouts. And I've got a bucket full of the original bulbs from the car...and when I say 'original', I mean FROM 1984. It's possible that none of them had ever been changed!

Anyway...I'm going to post progress photos here as I get them. The car is dirty and I need to get it a little more presentable for photos. It's also very difficult to photograph this.

But I started with the dash bulbs, which are notoriously dim in 1983-84 dashes. They are 194 bulbs in the 6K range and are dimmable. See photos below...
Title: LED Bulb Conversion (Whole Car)
Post by: vinnietbird on May 11, 2018, 10:06:56 PM
I have an LED bulb kit for the gauge cluster that I bought 18 months ago. I may hook those up this weekend.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 11, 2018, 10:18:13 PM
Got some fresh pix...these are unfiltered, no color correction, right out of my phone camera.

Clock and heater panel:
(http://www.coolcats.net/ximages/84leds/84dashlights01.jpg)

Clock:
(http://www.coolcats.net/ximages/84leds/84dashlights02.jpg)

Heater panel:
(http://www.coolcats.net/ximages/84leds/84dashlights03.jpg)

Cluster illumination:
(http://www.coolcats.net/ximages/84leds/84dashlights04.jpg)

Closer view of the cluster:
(http://www.coolcats.net/ximages/84leds/84dashlights05.jpg)

Dome light:
(http://www.coolcats.net/ximages/84leds/domelight.jpg)

Footwell light, passenger side:
(http://www.coolcats.net/ximages/84leds/footwell.jpg)
Title: LED Bulb Conversion (Whole Car)
Post by: Haystack on May 12, 2018, 01:59:58 AM
I never knew the dome light was even a bit clear...
Title: LED Bulb Conversion (Whole Car)
Post by: TheFoeYouKnow on May 12, 2018, 06:45:23 AM
I had an 84 LTD (fox) who's cluster was lit the same way (dim), and I swapped the 194's for 168's and was completely satisfied with it.  Of course, it was 1999 and LEDs weren't a thing... 
Those small wedge base LEDs CAN be had in warmer, more original colors (http://"https://www.superbrightleds.com/cat/miniature-wedge-base/filter/Stock_Numbers,194,197,8902:Color_Temperature,Warm_White,137,4650:").
Title: LED Bulb Conversion (Whole Car)
Post by: vinnietbird on May 12, 2018, 09:29:13 AM
WOW!!! Sure makes the factory lighting look primitive. LOL.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on May 12, 2018, 01:33:45 PM
I should get on this. I'm pretty sure 99% of the interior bulbs on my car are 30 year old factory bulbs. Plus LEDs will put less of a load on the charging system.
Title: LED Bulb Conversion (Whole Car)
Post by: kylesburrell on May 12, 2018, 02:48:49 PM
I put LEDs in my digital cluster. Totally would recommend, cuz the old bulbs, in direct sunlight you couldn't really see the display.
Title: LED Bulb Conversion (Whole Car)
Post by: sarjxxx on May 12, 2018, 04:14:03 PM
Yes!!!! I love this.

Converted most of my bulbs to LED a few years ago. Never got around to finishing the whole car although that was the whole idea. The 30-something 194 bulbs in the 87-88 cluster threw me off for a while. I got some cheap ones on ebay 7 or 8 years or so ago, they were total garbage, so bad it made by stock bulbs look good...

It was a great upgrade that really helped the car feel (a bit) more modern.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 12, 2018, 08:36:04 PM
Quote from: sarjxxx
I got some cheap ones on ebay 7 or 8 years or so ago, they were total garbage, so bad it made by stock bulbs look good...

BINGO. That's the problem I had with a lot of them...the eBay bulbs would either be too dim, or not put out the correct light pattern for a 168/194. And those are the majority of the interior bulbs, plus several on the exterior. They've gotta be right or else they're just not usable at all.

So the down-low is...you get what you pay for. Every worthwhile LED bulb cost in the neighborhood of $9 US each. And that's alotta cheedah. But for a quality name brand that is super bright and puts out the correct lighting pattern, it's worth every penny. I doubt any of these bulbs will die in my lifetime.



Quote from: Haystack
I never knew the dome light was even a bit clear...

I have some resources... ;)



Quote from: thunderjet302
I should get on this. I'm pretty sure 99% of the interior bulbs on my car are 30 year old factory bulbs. Plus LEDs will put less of a load on the charging system.

It's for people like yourself that I'm sharing this info here. You will definitely appreciate it and undoubtedly enjoy doing the conversion. Like I said, it's a little expensive, but I really did enjoy going to every AutoZone, Advance Auto, and O'Reilleys in the area to hunt down all the bulbs, several at a time. It was the sense of accomplishment that made it all worth it.
Title: LED Bulb Conversion (Whole Car)
Post by: QUICKSHIFT on May 12, 2018, 09:40:50 PM
How hard is it to remove the dash cluster to replace the bulbs in an 84?
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 12, 2018, 10:56:10 PM
Quote from: QUICKSHIFT;465750
How hard is it to remove the dash cluster to replace the bulbs in an 84?

Ummm...I'm not gonna sugar coat it...it's not real fun. Worst part is disconnecting the headlamp switch  and the speedo cable. Amazingly, Ford actually planned for that and there's enough room to get your hand in the proper spots to reach everything. But it's still no picnic.

Once those are done, though, and the dash trim panel is removed, it's easy enough to get to the cluster. I never removed mine completely, just reached the illumination bulb holders and swapped out bulbs. One thing about LED bulbs is that you have to test them before putting things back together. The bulbs sometimes won't light up in one direction...you have to remove it, flip it around, then it should work fine. But you have to test all that before putting the dash cluster back in. Trust me on that. ;)
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 12, 2018, 11:30:21 PM
More fresh photos...

Dome light with map lights:
(http://www.coolcats.net/ximages/84leds/domelight02.jpg)

Console:
(http://www.coolcats.net/ximages/84leds/console.jpg)

Front side marker:
(http://www.coolcats.net/ximages/84leds/sidemarker01.jpg)

Front marker:
(http://www.coolcats.net/ximages/84leds/frontmarker01.jpg)

Both front markers together:
(http://www.coolcats.net/ximages/84leds/front01.jpg)

Rear license plate lamp:
(http://www.coolcats.net/ximages/84leds/license01.jpg)

Taillamp:
(http://www.coolcats.net/ximages/84leds/taillight01.jpg)
Title: LED Bulb Conversion (Whole Car)
Post by: QUICKSHIFT on May 13, 2018, 02:05:36 PM
I defy you to swap the glove box light. I tried twice and fried two led bulbs! :punchballs:
Title: LED Bulb Conversion (Whole Car)
Post by: QUICKSHIFT on May 13, 2018, 02:07:46 PM
Just two bulbs in the dash cluster?
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 13, 2018, 07:41:07 PM
Quote from: QUICKSHIFT;465762
I defy you to swap the glove box light. I tried twice and fried two led bulbs! :punchballs:

LOL, yeah that one is a little tricky. I haven't burned any LED bulbs but blew plenty of fuses. Even when probed with a test light, that socket shorts and pops the fuse. Don't know what to do there. It's the very last bulb I have to convert.


Quote
Just two bulbs in the dash cluster?

No, four for illumination in the base cluster.
Title: LED Bulb Conversion (Whole Car)
Post by: QUICKSHIFT on May 13, 2018, 08:00:59 PM
Quote from: EricCoolCats;465764
LOL, yeah that one is a little tricky. I haven't burned any LED bulbs but blew plenty of fuses. Even when probed with a test light, that socket shorts and pops the fuse. Don't know what to do there. It's the very last bulb I have to convert.




No, four for illumination in the base cluster.

Thanks
Title: LED Bulb Conversion (Whole Car)
Post by: BCA on May 14, 2018, 10:59:07 AM
Looks really nice Eric.

That console lamp is so white and bright instead of that tired yellowish look and those taillights and marker lights just look amazing. The more I look, the more you are convincing me to re-think this. ;)
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 14, 2018, 03:17:19 PM
Yeah, the console light is an amazing difference. I got an eBay bulb (57) for that. In real life, it's still a bit yellow-ish but that's the nature of that light cover anyhow.

I found a photo of the heater panel with the original bulb:

(http://www.coolcats.net/ximages/84leds/84dashlights03_original.jpg)
 
 
Compared to the LED bulb version:

(http://www.coolcats.net/ximages/84leds/84dashlights03.jpg)


The old bulb showed the heater side color as more of a red...with the LED, it's more pinkish. That's due to the 6000K light range I'm sure but it's something to consider for an '83-84 car. Haven't tried the 1985-88 manual panel yet.
Title: LED Bulb Conversion (Whole Car)
Post by: 85CougarCobra on May 14, 2018, 03:30:07 PM
I did this conversion to all of my interior bulbs last year ... big difference.  I can get in the car at night and with the door courtesy lights, roof light, and floor lights, everything is lit up.  I still need to go through the process of converting the exterior ones though.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on May 15, 2018, 12:08:10 AM
What turn signal flasher did you end up using when you changed over to LEDs?
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 15, 2018, 08:16:12 AM
Have to use an electronic flasher with the ground wire. It won't work ungrounded. Fortunately there are plenty of places around the flasher to make a good, permanent ground.
Also, it seems that you can use incandescent bulbs with the electronic flasher with no penalty.

Speaking of...turn signal demo, full LED conversion:

http://www.coolcats.net/ximages/84leds/84ts.mp4

The lights aren't really that pink. Difficult to capture these on a camera but you can get the basic idea.


This is what it looks like when you have a mix of bulbs...incandescent on the left, LED on the right:

http://www.coolcats.net/ximages/84leds/84ts_old.mp4
Title: LED Bulb Conversion (Whole Car)
Post by: Mikey97D on May 15, 2018, 01:25:50 PM
Looks really good with the conversion. 

Have you changed the headlights over yet and if so how do you like them? 

Most of the conversions I have seen so far they didn't have the dash dimmable which is a no go for me.

And there is my second post after lurking here a while.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 15, 2018, 04:37:29 PM
There is an LED headlamp in this photo:

(http://www.coolcats.net/ximages/84leds/84headlight01.jpg)

 
 
And in this photo:

(http://www.coolcats.net/ximages/84leds/84headlight02.jpg)

Difficult to tell, no?
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...but you can definitely tell here:

(http://www.coolcats.net/ximages/84leds/84headlight03.jpg)

 
They still need aimed so I haven't gotten photos of the full headlamp set yet. I'll get those when I can. So far so good, though. This particular brand uses such a stock-looking assembly that it's practically impossible to know it's LED, even if you're right up on it.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on May 15, 2018, 05:24:09 PM
Quote from: EricCoolCats;465796
Have to use an electronic flasher with the ground wire. It won't work ungrounded. Fortunately there are plenty of places around the flasher to make a good, permanent ground.
Also, it seems that you can use incandescent bulbs with the electronic flasher with no penalty.

Speaking of...turn signal demo, full LED conversion:

http://www.coolcats.net/ximages/84leds/84ts.mp4

The lights aren't really that pink. Difficult to capture these on a camera but you can get the basic idea.


This is what it looks like when you have a mix of bulbs...incandescent on the left, LED on the right:

http://www.coolcats.net/ximages/84leds/84ts_old.mp4

I have Thunderchicken's old sequential turn signal box. I wonder if the LEDs would work with it.

I'm not totally fond of the LED headlamps. Too blue for my taste.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 15, 2018, 10:55:37 PM
You might get lucky with that sequential unit and just replace the flasher with the electronic one. If it were me, I'd definitely try it.

My headlights are actually bright white with a bluish hint but they don't photograph like that. I really wanted something a little yellower. In the future there might be replacement bulbs in the ~4500K range and I'll swap over to them instead, but for now these are good for my tastes.

I'd think for your situation, there would be plenty of color ranges available for those bulbs...
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on May 16, 2018, 04:39:40 PM
I've yet to find an LED headlamp bulb that I think is close enough to the stock light.

I've got that whole "it looks stock with the hood shut" vibe to protect ;).
Title: LED Bulb Conversion (Whole Car)
Post by: 85CougarCobra on May 16, 2018, 08:45:36 PM
Eric - what did you have to do as far as the wiring goes for the headlights?  I've been considering this, but I'm leery of hacking into the harness.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 16, 2018, 10:21:34 PM
The bulbs in mine were pre-wired for stock pigtails, so I needed to do nothing. Some of the aftermarket setups use an H4-style wiring style, which requires some type of adapter or harness to work in our cars. What I found is that it's buyer beware...read the descriptions to make sure they're compatible with the stock wiring and, if not, that they include an adapter harness. Most of the quality ones do, though.
Title: LED Bulb Conversion (Whole Car)
Post by: 1BadBird on May 17, 2018, 10:21:20 PM
So Eric, where did you get those headlights?? Those are exactly like what I've been looking for.
Title: LED Bulb Conversion (Whole Car)
Post by: sarjxxx on May 23, 2018, 09:21:39 AM
Quote from: EricCoolCats;465796
Speaking of...turn signal demo, full LED conversion:

http://www.coolcats.net/ximages/84leds/84ts.mp4

Love it :D


This is the recording of mine with the webelecticproducts sequencer kit installed:

https://youtu.be/5lqxRJlsBpI

These were awful AutoZone LED bulbs that didn't have any back firing or side firing LEDs on them so they had a very spotted effect but still pretty cool... I was trying to go for that 2nd gen S197 look, it kinda worked...

I later turned off the brake light pulsing as that was pretty annoying.


For the glovebox light that keeps blowing out... Have you considered wiring in a resistor, the type that's sometimes put in line with taillights to keep them from hyperflashing?
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 23, 2018, 09:43:05 PM
Hey Steve, that looks pretty cool! I know what you mean about those bulbs...some of them just don't put out the right kind of light that our cars were designed for. It took me a LOT of time to find the right ones. But for what you did, it gets the effect done and the sequencing is killer.

Honestly I've not had time to mess with the glove box light. Thought about a resistor...but I'm still trying to figure out why the test light trips the fuse. Very odd indeed.
Title: LED Bulb Conversion (Whole Car)
Post by: Aerocoupe on May 24, 2018, 09:44:33 AM
So are you going to post up which brand and part number of bulb you put where so we can avoid dropping coin on bulbs we cannot use?
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on May 25, 2018, 09:57:11 AM
LOL Yeah, I still have to get some comparison photos, before/after kind of thing, plus the final versions in a photo shoot. Probably put those pix and the info on my site but will share here as well.
Title: LED Bulb Conversion (Whole Car)
Post by: sarjxxx on May 26, 2018, 06:32:51 PM
Quote from: EricCoolCats;465907
Thought about a resistor...but I'm still trying to figure out why the test light trips the fuse. Very odd indeed.

How big is the fuse? Maybe the test light is arcing ever so slightly when you make contact and the resulting flash causes the fuse to blow...?

I wired mine in after-the-fact after nabbing a j/y socket so I wouldn't have any experience with this...
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 01, 2018, 03:07:18 PM
It's a 15A fuse (#8) and everything is fine until the glove box is opened, then the fuse pops. I might have to do some testing of the resistance...this particular LED bulb might need an inline resistor to work properly. Nothing else in the car did. The fact that someone else confirmed the same thing happened to him means it's more or less a "factory" issue. Very odd indeed but maybe a resistor will fix it, who knows...
Title: LED Bulb Conversion (Whole Car)
Post by: 85CougarCobra on June 02, 2018, 04:49:46 PM
I replaced all of my interior bulbs with LED's and I haven't had any issues with the glove box light (as of yet).  I'll have to see if I can research what the bulb part number was.  I bought most of my bulbs here: https://www.superbrightleds.com/
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 02, 2018, 09:00:50 PM
The '86 has no problems with an LED glove box light either. It just seems to be 1983-84 models with the fuse popping issue. For the earlier cars it's a 168/194.
Title: LED Bulb Conversion (Whole Car)
Post by: 1BadBird on June 03, 2018, 12:28:56 AM
Quote from: Aerocoupe;465910
So are you going to post up which brand and part number of bulb you put where so we can avoid dropping coin on bulbs we cannot use?


Sooooooo are we going to find out the brand and possibly where to purchase those headlights?????? ��
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 07, 2018, 12:53:28 PM
At the same time that the '84 was getting upgraded...I also converted the '86.

Sneak peek:
(http://www.coolcats.net/ximages/86leds/86headlight01.jpg)


(http://www.coolcats.net/ximages/86leds/86headlight02.jpg)


Turn signals, front:
[video]http://www.coolcats.net/ximages/86leds/86turnsignal02.mp4[/video]


Turn signals, rear, with sequentials:
[video]http://www.coolcats.net/ximages/86leds/86turnsignal01.mp4[/video]


Hope to get some outside shots and videos soon for that. The LED conversion really woke this car up.



Quote
Sooooooo are we going to find out the brand and possibly where to purchase those headlights??????

Again, I'm compiling a list and will make it available here when it's ready.
Title: LED Bulb Conversion (Whole Car)
Post by: softtouch on June 08, 2018, 12:33:59 AM
On the glove box led blowing fuse 8:
I suspect the bulb socket is shorting. Maybe the led is a looser fit in the socket than the 1816 bulb. I'm thinking the led can rock side to side enough to allow the outside (ground) part of the led to touch the center contact in the socket.
Compare the contact ends of the led and the 1816 to see if the led ground is closer to the center, making it less tilt tolerant.
Since this was early enough in the change over from inches to metric maybe the parts suppliers were still using the 0.4" bayonet sockets.
The Ba9s base sockets are 1 cm (10mm) for the 9mm bulbs.
The power is "hot at all times", so you may be blowing the fuse while plugging in the led.
Try disconnecting the battery and make sure the led is in straight before reconnecting the battery.

If your bulb socket and switch are separate as shown in the 84 EVTM you could unplug C241 to do some OHM metering to see if or when the socket shorts out.

If the bulb socket and switch are one unit you probably have to take the unit out to make the OHM meter checks

Wish I still had my 84 so I could see what it looks like.  PS; was the original bulb an 1816?
Pic from the 84 EVTM:
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 08, 2018, 09:16:03 AM
Hrmmm....thanks for the info. There was a 168 or 194 in there from the factory. The bulb socket is indeed integrated into the lamp base. I have a spare lamp assembly that can be bench tested.

Bulb fitment is good and tight with either the stock or the LED bulb. The trick with most LED lights is that they only work one way. If they don't light up the first time, you flip them around 180 degrees and then they work. That does seem to have something to do with the location of the contact on the bulb itself. I never swap out bulbs with the battery connected. Each time the bulb has been replaced on my end, the battery was disconnected, and the glove box closed when reconnecting. As soon as I open the glove box, the fuse pops instantly.

I will say that there's a "third" set of bulb clips in the center, between the hot leads, whose only job seems to be keeping the bulb in place. I have tried both pushing those together (to make bulb fitment tighter), and bending them down (to take out the possibility of power arcing over), and it didn't seem to matter either way. I'll try to get some pix of everything this weekend so you can get a better visual.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on June 08, 2018, 10:32:25 AM
Man I wish my car had a glove box light :hick:
Title: LED Bulb Conversion (Whole Car)
Post by: softtouch on June 08, 2018, 01:32:35 PM
OK i'm really out in left field here. The 84 owner's manual I have calls for a 1816 bulb in the glove box. They do make a led that uses the same socket type as the 1816 bulb. If you  are visualizing a 168 type bulb, then my blabbering above makes no sense at all.
1816 bulb pic:
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 08, 2018, 02:05:12 PM
Mine's got a 168/194 type bulb. IIRC that similar glove box lamp was used in older 1970's Fords and those might have had the 1816 bulb. But mine definitely does not.

EDIT: Here's what the lamp looks like, just for reference, until I can get some pix:
https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2334524.m570.l1313.TR0.TRC0.A0.H0.X1973+ford+galaxie+glove+box+light+lamp.TRS1.TSS0&_nkw=1973+ford+galaxie+glove+box+light+lamp&_sacat=0&LH_TitleDesc=0&_osacat=0&_odkw=73+ford+galaxie+glove+box+light+lamp
Title: LED Bulb Conversion (Whole Car)
Post by: softtouch on June 08, 2018, 02:35:10 PM
If the same 168/194 led replacement  you are using in the 84, works in the 86, I see no reason it shouldn't work on the 84.
I have no knowledge or experience with leds and what supporting electrical components they require.
But if you are selling something as a replacement for a 168/194 incandescent bulb it should have all the electrical components required built into it.
If it works in the 86 then apparently it does.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 08, 2018, 02:53:49 PM
The '86 has a different bulb...I want to say it's a 912. Has the wider base, like a 3157.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 08, 2018, 08:39:05 PM
K, here's the 1984 glove box lamp:

(http://www.coolcats.net/ximages/gloveboxlight01.jpg)

(http://www.coolcats.net/ximages/gloveboxlight02.jpg)

(http://www.coolcats.net/ximages/gloveboxlight03.jpg)

(http://www.coolcats.net/ximages/gloveboxlight04.jpg)

(http://www.coolcats.net/ximages/gloveboxlight05.jpg)
Title: LED Bulb Conversion (Whole Car)
Post by: softtouch on June 08, 2018, 10:01:22 PM
Wow, lotta stuff going on in that socket.
Is there continuity between the center tabs and either  of the side tabs?
What is the part number of the bulb above and the led you are using?
Can you post a picture of the led?
Are there any burn marks on the socket tabs or the led?
Title: LED Bulb Conversion (Whole Car)
Post by: QUICKSHIFT on June 08, 2018, 10:28:25 PM
That center tab is the problem. Have no idea why its there.....but it's got to go! What I came up with, is the fact that the tab is connected to one side of the power contact to help stabilize the bulb in the socket when the glove box door is slammed shut. The center of the bulb is glass therefore no conductivity. The center of the LED bulb is conductive so it acts like a dead short. Looks like a socket replacement / modification is necessary. The next thing is me going out to do the work to prove my theory......after I recover from bronchitis!
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 09, 2018, 10:43:40 PM
The bulb is a 194. No burn marks anywhere. I tested again today with a different LED bulb (this is now the third one) and again the fuse popped immediately. Here are the LED bulbs I tried so far (leftmost bulb is stock):

(http://www.coolcats.net/ximages/84leds/bulbs01.jpg)

Quickshift...your theory sounds about right. In the '84 I have those center tab clips pushed all the way down so that they don't even touch the bulb base. The stock incandescent bulb still works just fine but the LEDs still blow the fuse. I do not remember the center tabs testing as 'hot' but will try testing again when I can.
Title: LED Bulb Conversion (Whole Car)
Post by: softtouch on June 10, 2018, 01:35:36 PM
I am guessing the lamp you posted a picture of in post #48 is your spare part. The one with the wires to the connector cut off.

On the spare lamp, skin some insulation off the wire ends so you can attach one of your OHM meter leads.
Determine if there is continuity between the ground or the hot wire and either of the center tabs in the socket. For one of the wires you will have to push the switch button.
If you find there is NO connection between the ground or hot wire and the center tabs, I have a modification to the led I will suggest you try.

On the 194 bulb I have, the wires come out the end of the glass envelope and wrap to opposite sides of the glass envelope.

On the LEDs pictures you posted, the wires come out of the fat part of the envelope and go down and wrap around to the opposite side. So the contact wires are on both sides of the plug-in part of the envelope.  The wires look to be a heaver gauge than on the 194 and maybe a little closer to the center.
I suspect the wires are bridging the gap between the center and outer tabs in the socket.  If the center tab is not connected to either hot or ground in the socket then the LED wires bridging the gap is only a problem if they bridge both gaps on the same side of the socket.

I suggest you try cutting the LED wires so they don't wrap around to the opposite side.  Hopefully the wires are stiff enough to not buckle when you plug it in.
You may have to figure out a way to keep the wire from buckling.

Or another thought, a way to insulate the wires so they only make contact on opposite sides of the socket.

.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 13, 2018, 12:24:17 PM
I got a chance to work on this today. Of the two center clips, one was indeed 12v+. So that is the problem for sure...even with both center tabs bent all the way down, something must have still been making contact.

Taking softtouch's suggestion, I taped off a test bulb so that only one of the two contacts are showing, similar to a stock 194 bulb:
 
(http://www.coolcats.net/ximages/84leds/gloveboxbulb01.jpg)
 
And then hooked up the battery with crossed fingers...
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(http://www.coolcats.net/ximages/84leds/gloveboxbulb02.jpg)
 
(http://www.coolcats.net/ximages/84leds/gloveboxbulb03.jpg)

...annnddd SUCCESS!!!

It's not the bulb I really wanted to use but it'll do for now. I'll likely use some liquid Teflon tape on the desired bulb and try that at a later time. For now I'm just doing a little victory dance.

Thanks to softtouch and everyone else that gave suggestions.
Title: LED Bulb Conversion (Whole Car)
Post by: softtouch on June 13, 2018, 09:31:24 PM
Good news!!
I think the led bulbs only working one way in the socket is a voltage polarity thing. Since the D in LED stands for Diode.
Title: LED Bulb Conversion (Whole Car)
Post by: sarjxxx on June 16, 2018, 05:11:08 PM
Quote from: softtouch;466137
Good news!!
I think the led bulbs only working one way in the socket is a voltage polarity thing. Since the D in LED stands for Diode.

yep, that's correct. Some of the "fancier" bulbs have a regulator of sorts inside that can change the direction of polarity on the fly as I understand it but traditionally it's always a good idea to test your LED bulbs before you put the sockets all back together and button everything up... Go ahead, ask me how I know :hick:


Eric that looks great. Was that the last bulb? Everything fully converted now?
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on June 17, 2018, 07:57:56 PM
Yeah Steve, it's all done now. Still have to aim the headlamps on the '84 and take some photos of everything. Hoping to have that done this week sometime, weather permitting.
Title: LED Bulb Conversion (Whole Car)
Post by: Tbird232ci on August 11, 2018, 04:49:29 PM
Quote from: EricCoolCats;466176
Yeah Steve, it's all done now. Still have to aim the headlamps on the '84 and take some photos of everything. Hoping to have that done this week sometime, weather permitting.

It's been almost two months Eric. TWO MONTHS
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on August 11, 2018, 10:19:15 PM
You are correct, sir. ;)
Title: LED Bulb Conversion (Whole Car)
Post by: rodsterh on August 13, 2018, 10:25:18 PM
Lots of time spent sitting in the car staring at the beautiful glove box LED light. :D
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on November 06, 2018, 01:18:32 AM
*Clears throat*


It's N O V E M B E R.....
Title: LED Bulb Conversion (Whole Car)
Post by: JeremyB on November 06, 2018, 11:11:28 AM
I can has write-up? :hick:
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on November 14, 2018, 11:52:07 PM
Bite me, I've been busy. :mullet:


Alright, sneak peek...
https://www.coolcats.net/modifying/led.html
Title: LED Bulb Conversion (Whole Car)
Post by: Mikey97D on November 15, 2018, 09:27:17 AM
Quote from: EricCoolCats;468007
Bite me, I've been busy. :mullet:


Alright, sneak peek...
https://www.coolcats.net/modifying/led.html

Great write up!  Thank you for sharing.
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on November 16, 2018, 09:12:40 AM
And here I had people calling me crazy for spending a few extra bucks for the few Sylvania bulbs that I've converted already.  I'd been leery of doing the exterior bulbs.  I think I may just do it.  I plan on staying halogen with the headlamps though.  Nothing I've seen for a 9004 housing has wowed me.  Relay Mod for me with regards to that and done.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on November 16, 2018, 09:47:19 AM
Quote from: V8Demon;468023
And here I had people calling me crazy for spending a few extra bucks for the few Sylvania bulbs that I've converted already.

You did the right thing. ;)

For headlamps it's a toss-up. I just wanted to go full LED with a traditional 4x6 housing to prove it can be done in a modern way (replaceable bulb). Any other LED 4x6 lamp would work fine, I'm sure. The older cars are definitely easier for this.

Now the 1987-88 cars, that's a different story. Not sure how the light pattern would work with LED bulbs, to be honest. It would be a lot of experimentation with different bulbs and whatnot. It's a lot easier to stay with halogens in that respect and I don't blame anyone for keeping it that way.

Going with LEDs is sort of an expensive game right now. However, once someone figures out the magic combination and reports success, that's what everyone's going to want to do. I'm hoping that article is what spurs people on to try LEDs.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on November 18, 2018, 12:20:31 PM
That's a great write up. Thanks for finding out what works in our cars.

As for 87-88 headlamps would this be a possible option?
https://lmr.com/item/DIO-9004HID/1987-93-mustang-diode-dynamics
Title: LED Bulb Conversion (Whole Car)
Post by: Haystack on November 18, 2018, 01:32:14 PM
From what I've seen with led kits, its pretty much a shoot. You want to go with a well known supplier to make sure you aren't getting cheap knock offs. Then you need to experiment to make sure they work. If the led light isn't pretty much exactly the same, its not going to light up the headlight right. Most cars the headlight housing uses refracted light, meaning the light is bounced around, coming from one particular place. If it doesn't, say the new led bulb is longer, or shorter, it won't refract light the same,giving you a bad beam. Think of it as a focused light. Moving distance and where the light is, is sorta like wearing someone else's glasses.

Basically, there is a lot of trial and error before you will find what "works". That's why Eric said right now its relatively expensive, until someone else does it.

Here's an ad for a particular company, however they show how many options and how to pick out leds, and explain why its so hard.

https://www.google.com/url?sa=t&source=web&rct=j&url=https://m.youtube.com/watch%3Fv%3DDeaDrH0gXZk&ved=2ahUKEwjqpoDPyd7eAhUEFzQIHcNBCRY4ChC3AjADegQICBAB&usg=AOvVaw27KPGcogNAJWfnQGsPkAm1
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on November 19, 2018, 01:43:41 PM
Yeah.  I'm not comfortable playing trial and error with a 9004 bulb setup like what we have in the 87-88 cars.  I'll just do the relay mod on it and be done.  The HID kits seem to be as much of a  shoot as the LEDs....

Side note:  None of the auto parts stores by me have an LED signal flasher so I ordered one online.  In the meantime I swapped out all the 194 and 1156 bulbs that illuminate the exterior of the car to LED.  I did make sure to install red LED bulbs in the tail lamp housing where necessary.  The 194 LED bulbs are brighter than the incandescent 1157's with the tail lamps on....


Also:  At what point did the lamp harnesses change on these cars? The reason I ask is simple.  With regards to exterior illumination my model year 1987 vehicle uses bulbs referenced by the charts for the 83-86 cars.  I.E everything that SHOULD be a 2458/3157 is in fact an 1157 bulb on my car.  Considering that the bulb sockets are COMPLETELY different and the harnesses appear unmolested I'm guessing they had some leftover stuff in the parts bin.  Actual build date on my car:  3/17/1987 (Yes; St Patty's Day.  I'm sure liquid lunch was involved and probably explains a great many things).
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on November 19, 2018, 02:20:17 PM
Alright, cool, let us know how everything works with the flashers and whatnot.

I have never owned an '87, only a few '88s, and they all had the 3157 taillight bulbs. So you might be correct...a mix of the old and new harnesses probably was the norm for 1987. Now that I think of it, the taillight socket configuration between 1986 and 1987 models were the same, on both the Cougar and T-Bird. It would make sense that the old harnesses were mixed in with the new body style. That's my guess...
Title: LED Bulb Conversion (Whole Car)
Post by: Tbird232ci on November 20, 2018, 08:45:54 AM
Quote from: thunderjet302;468033
That's a great write up. Thanks for finding out what works in our cars.

As for 87-88 headlamps would this be a possible option?
https://lmr.com/item/DIO-9004HID/1987-93-mustang-diode-dynamics

It's an option, but the light scatter would be similar to using HID bulbs in our housings. The best way to do it is projectors. Brian Larkin has done it on his car, and while it looks a little out of place, it works pretty  well for a projector behind the fluted lens.
Title: LED Bulb Conversion (Whole Car)
Post by: JeremyB on November 20, 2018, 11:18:24 AM
Quote from: Tbird232ci;468064
It's an option, but the light scatter would be similar to using HID bulbs in our housings. The best way to do it is projectors. Brian Larkin has done it on his car, and while it looks a little out of place, it works pretty  well for a projector behind the fluted lens.
Seek has done that too.

Projectors are the only 'good' way to do it as HIDs and LEDs will never match the light source location as the original halogen bulb and will put out wonky light patterns. Have a link for Brian Larkin's project? I found a guy who made his own polycarbonate housings like Seek, but he was dead to the world when I looked him up.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on November 21, 2018, 12:32:30 AM
Quote from: Tbird232ci;468064
It's an option, but the light scatter would be similar to using HID bulbs in our housings. The best way to do it is projectors. Brian Larkin has done it on his car, and while it looks a little out of place, it works pretty  well for a projector behind the fluted lens.

I really hate that light scatter when people put HID bulbs in housings. Blinds the shiznit out of everyone on the road. Best bet in our case is to stick with the stock style bulbs, if you don't want to modify the light housings.

Actually people who put LED/HID bulbs on their POS cars drove me to put an Autodim mirror in my Thunderbird. So I'm not blinded from behind at night.
Title: LED Bulb Conversion (Whole Car)
Post by: Tbird232ci on November 21, 2018, 08:51:09 AM
Quote from: JeremyB;468070
Seek has done that too.

Projectors are the only 'good' way to do it as HIDs and LEDs will never match the light source location as the original halogen bulb and will put out wonky light patterns. Have a link for Brian Larkin's project? I found a guy who made his own polycarbonate housings like Seek, but he was dead to the world when I looked him up.

I'll have to dig through Facebook, or see if I can get him to post about it here. He is a member of the forum here but not very active. Essentially, he pulled the lens off of the headlight, used a retrofit projector and put it back together. The cutoff isn't too bad and the light output is leaps and bounds over what we have with a normal 9004 light.
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on November 21, 2018, 04:10:16 PM
Oh look!

Sylvania has changed.suppliers for the LED bulbs....  They also look drastically different!

X

Older bulbs are made in Italy.  It appears the current ones are now being made in Taiwan.  I'm gonna do an 1157 comparison between the two in the tail lamps...
Title: LED Bulb Conversion (Whole Car)
Post by: Masejoer on December 02, 2018, 03:25:51 PM
Quote from: JeremyB;468070
Seek has done that too.

Projectors are the only 'good' way to do it as HIDs and LEDs will never match the light source location as the original halogen bulb and will put out wonky light patterns. Have a link for Brian Larkin's project? I found a guy who made his own polycarbonate housings like Seek, but he was dead to the world when I looked him up.


My ears are burning.

Yeah, the projectors are still working great today. After a hiatus of nearly 5 years, about to resume tinkering on projects that were long put on hold. Just today finished sealing my modified tail lights, after having cut them open years back for the LED project. Will be nice to not worry about water getting into the clean lights in any rain or even washing the car...

Dropping bulbs into the reflector housings will not do anything productive. I have a thread over on f150forum where I spent a week doing testing for people, to try to demonstrate why such mods are useless. You get less light on the road, and if you aim them down, you just flood the first few feet in front of the vehicle. You get no light down the road for driving anywhere close to highway speeds - somewhat like most foglights, of which on most vehicles don't normally do anything productive, even in fog. Exception - I did try a few HID products in my 2013 Volt's halogen projectors, and found one product that keeps the same beam characteristics and cutoff, but with better output. It's not common to find a good drop in bulb that works in a factory halogen projector.

https://www.f150forum.com/f83/drop-replacement-light-sources-hid-led-comparisons-other-info-318095/

Hopefully soon I can start my single piece headlight assembly project, now that I have an AC Tig welder and have been practicing on 1/16" aluminum during 2018. Some prototyping has already been completed. The large headlight area on these cars will allow a lot of aluminum/heatsinking. Project coming soon with 5x XHP70.2 per side on lowbeam alone, through projector optics, along with more XHP70.2 in the cornering lamps and fog lights. Making the lenses will be the most difficult part, but my new headlights will also not have the beam width of the Acura TL projectors.
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 03, 2018, 03:58:39 AM
With regards to the difference in the the styles of 1156 Sylvania LED bulbs I cannot notice any discernable difference in light output within the tail lamp housing.


I have a relay harness on order.  It comes soldered.  Something I am not to good at is using a soldering iron, yet for some reason I can solder good joints with a propane torch.  Go figure....  I wanna see just how different the 9004 bulbs I currently have are with the relay harness and without.


Other than that I have 4 bulbs left.....  3 type 89s and whatever the glove box bulb is. The 89s have the same base as an 1156 so the LED equivalent is the same. Other than that I have to find out the bulb type for the  factory EQ and if it even has an LED equivalent for the lights on the adjustment levers.
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on December 03, 2018, 02:11:19 PM
Quote from: V8Demon;468185
With regards to the difference in the the styles of 1156 Sylvania LED bulbs I cannot notice any discernable difference in light output within the tail lamp housing.

OK, good to know. Those are the same ones I used in mine. I was wondering about the difference but that makes things a lot easier.


Quote from: V8Demon;468185
Other than that I have 4 bulbs left.....  3 type 89s and whatever the glove box bulb is. The 89s have the same base as an 1156 so the LED equivalent is the same. Other than that I have to find out the bulb type for the  factory EQ and if it even has an LED equivalent for the lights on the adjustment levers.

Some of the oddball bulbs either won't be available at all, or won't be a name brand. I had to go to eBay for a few of them. I'm not sure about the inside of an EQ...I've never had one apart.

But I'm happy things are going well for your conversion. Can't wait to see pix. ;)
Title: LED Bulb Conversion (Whole Car)
Post by: JeremyB on December 03, 2018, 03:10:45 PM
Quote from: V8Demon;468185
I have a relay harness on order.  It comes soldered.  Something I am not to good at is using a soldering iron, yet for some reason I can solder good joints with a propane torch.
Properly tinned iron and flux should fix you right up. Also, using a soldering iron (station) with selectable temperature instead of the dumb always on irons makes a world of difference.
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 03, 2018, 05:49:55 PM
One thing's for certain.....  I need to ditch the bulbs in there.


IIRC the ones in there are lots g liges, which according to what I can find, seem to have a much warmer color temp than even stock halogens which hover around 34-3500 normally.  Many of the "Super white" or bluish light halogens are simply tinted bulbs with poor light output.  A glaring exception to that rule is the PIAA Xtreme White Plus.  Color temp is right at 4000 whichis exemplary for a halogen and they apparently are much brighter than a standard 9004. They're stupid expensive though.  70bux for a pair of 9004s.... Not to mention what happens when you have a hotter filament; shorter bulb life....

This attached pic exaggerates the color difference, but you get the idea.  The headlamp housing is 6 years old, was NOS and unused when I installed it, and cleaned/waxed prior to the picture.  If I had to guess, the color temp on this bulb is under 3k, part of which is age, another part most likely voltage drop through the stock harness and switch.

20181204_202532_HDR.jpg
Title: LED Bulb Conversion (Whole Car)
Post by: Tbird232ci on December 07, 2018, 05:30:25 AM
Quote from: V8Demon;468185
With regards to the difference in the the styles of 1156 Sylvania LED bulbs I cannot notice any discernable difference in light output within the tail lamp housing.


I have a relay harness on order.  It comes soldered.  Something I am not to good at is using a soldering iron, yet for some reason I can solder good joints with a propane torch.  Go figure....  I wanna see just how different the 9004 bulbs I currently have are with the relay harness and without.


Other than that I have 4 bulbs left.....  3 type 89s and whatever the glove box bulb is. The 89s have the same base as an 1156 so the LED equivalent is the same. Other than that I have to find out the bulb type for the  factory EQ and if it even has an LED equivalent for the lights on the adjustment levers.

The adjustment levers are already LED. They are rectangular LEDs.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on December 07, 2018, 11:08:00 AM
Quote from: V8Demon;468185

I have a relay harness on order.  It comes soldered.


Where did you get the harness? Not that I can't solder I'm just lazy and like pre-made harnesses.
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 14, 2018, 10:26:43 PM
I MAY have a viable and inexpensive option for those of us with 9004 bulbs.... Pics to come.  So far so good.


I figured for under 50 bucks, I'd experiment.  Prognosis good.

Stay tuned.....
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 21, 2018, 02:25:08 AM
Okay. Got the LED headlights in.  Aimed them fairly well on the garage.  Adjusted them so there wasn't too much spill-off to the sides as well.  This is actually the difficult part. The stock fluting on the 87-88 lenses is designed for light spread and the 9004 bulb being as underpowered as it is in low beam form gets A LOT of help from our lenses and this is extremely evident once you install a light source that is more intense.  It's also why a few guys on here made their own housings in the past.  LED tech is ever advancing though and with the newer setups becoming adjustable it's a huge leap forward.

That all being said; I went with these:
X

Got them off Amazon.
https://www.amazon.com/gp/aw/d/B07F87LH4P?psc=1&ref=yo_pop_mb_pd_title

When they arrived I took note of the fact that to install them, the retainer to hold them in place on the back of the housing would need to be notched.  Instead of notchting the stock ones, I ordered a set of aftermarket ones that were actually shorter this requiring less notching.

Those are here:
https://www.amazon.com/gp/aw/d/B000COB65M?psc=1&ref=yo_pop_mb_pd_title

I've only had a couple of short drives so far, but the last one was right at that magic time in the northeast where it's dark and everyone is on their way home.  15 minutes of stop and go with a little time at traffic lights at 4 way intersections..... No one brighted me. I wasn't happy with the amount of spill off sideways so I brought that down by rotation of the lights in the housing.  This is done without removing the retainer and is straight forward. Took it for another drive after and am satisfied.  From what I can tell, these aren't gonna blind oncoming traffic the way you hear so many do....

A word of warning on that:
Have  any of you ever taken a good look at the headlight lenses on cars you know have drop in LED bulbs that are blinding everything in their path?????  There's usually a common trend. The lenses are almost always yellowed/marred/in poor condition.

The headlamps on my car were installed about 6 years ago, were NOS unused in their original Ford boxes upon my purchase of them. They are PRISTINE and I wax them on the regular to keep them that way.  I'll say this as well....

If you're feeling you are lacking in the night time visibility department and your lenses are in need of attention; attend to them first.  If they are beyond repair GET A NEWER/BETTER set.  They're out there.  I actually have a backup set removed from a junked 87 Cougar with nothing for miles. Yes , I spent decently for them, but hey.... Dying cause you weren't seen or didn't see something else is a py way to go.


You could and should do the relay harness mod as well.  Whether you DIY it or purchase a pre-made setup, splurge for quality.

Pics of the actual light pattern to come.  Seems whenever I'm off from work it's pouring... 2018 has been REEEEEAAALLYY shiznitty here weather wise....
Title: LED Bulb Conversion (Whole Car)
Post by: EricCoolCats on December 21, 2018, 08:18:48 AM
Cool...thanks for the update. Hopefully the weather cooperates...
Title: LED Bulb Conversion (Whole Car)
Post by: Mikey97D on December 21, 2018, 08:27:15 AM
V8Demon - Thanks for the update and the links.  Yes, the weather has stunk this year.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on December 21, 2018, 11:39:02 AM
Quote from: V8Demon;468284
Okay. Got the LED headlights in.  Aimed them fairly well on the garage.  Adjusted them so there wasn't too much spill-off to the sides as well.  This is actually the difficult part. The stock fluting on the 87-88 lenses is designed for light spread and the 9004 bulb being as underpowered as it is in low beam form gets A LOT of help from our lenses and this is extremely evident once you install a light source that is more intense.  It's also why a few guys on here made their own housings in the past.  LED tech is ever advancing though and with the newer setups becoming adjustable it's a huge leap forward.

That all being said; I went with these:
X

Got them off Amazon.
https://www.amazon.com/gp/aw/d/B07F87LH4P?psc=1&ref=yo_pop_mb_pd_title

When they arrived I took note of the fact that to install them, the retainer to hold them in place on the back of the housing would need to be notched.  Instead of notchting the stock ones, I ordered a set of aftermarket ones that were actually shorter this requiring less notching.

Those are here:
https://www.amazon.com/gp/aw/d/B000COB65M?psc=1&ref=yo_pop_mb_pd_title

I've only had a couple of short drives so far, but the last one was right at that magic time in the northeast where it's dark and everyone is on their way home.  15 minutes of stop and go with a little time at traffic lights at 4 way intersections..... No one brighted me. I wasn't happy with the amount of spill off sideways so I brought that down by rotation of the lights in the housing.  This is done without removing the retainer and is straight forward. Took it for another drive after and am satisfied.  From what I can tell, these aren't gonna blind oncoming traffic the way you hear so many do....

A word of warning on that:
Have  any of you ever taken a good look at the headlight lenses on cars you know have drop in LED bulbs that are blinding everything in their path?????  There's usually a common trend. The lenses are almost always yellowed/marred/in poor condition.

The headlamps on my car were installed about 6 years ago, were NOS unused in their original Ford boxes upon my purchase of them. They are PRISTINE and I wax them on the regular to keep them that way.  I'll say this as well....

If you're feeling you are lacking in the night time visibility department and your lenses are in need of attention; attend to them first.  If they are beyond repair GET A NEWER/BETTER set.  They're out there.  I actually have a backup set removed from a junked 87 Cougar with nothing for miles. Yes , I spent decently for them, but hey.... Dying cause you weren't seen or didn't see something else is a py way to go.


You could and should do the relay harness mod as well.  Whether you DIY it or purchase a pre-made setup, splurge for quality.

Pics of the actual light pattern to come.  Seems whenever I'm off from work it's pouring... 2018 has been REEEEEAAALLYY shiznitty here weather wise....

$46 for the pair of bulbs isn't bad. I'd be interested to see how you had to position the bulbs in the housing so they didn't spill over too much. My car has perfectly clear lenses and the reflectors are like new so I'm worried about blinding people with the LED bulbs (and not seeing any better) if they aren't positioned correctly.
Title: LED Bulb Conversion (Whole Car)
Post by: Tbird232ci on December 23, 2018, 05:10:10 AM
Quote from: thunderjet302;468289
$46 for the pair of bulbs isn't bad. I'd be interested to see how you had to position the bulbs in the housing so they didn't spill over too much. My car has perfectly clear lenses and the reflectors are like new so I'm worried about blinding people with the LED bulbs (and not seeing any better) if they aren't positioned correctly.

For 46 bucks, just try them.

V8Demons lights are perfect and he was able to adjust the rotation of the bulb to get rid of the light spillage. They actually look really good.

Don't be scared.
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 23, 2018, 01:11:26 PM
Excuse the cell phone quality pics in the rain..... It drove the ISO through the roof, but I believe it will give the basic idea.



20181221_115500_HDR~2.jpg

20181221_115429_HDR.jpg


It was mid afternoon and quite dreary out, but not super dark.  All the photos posted in this comment have had the overall brightness lowered in order to show detail and to illustrate the actual beam pattern....

Trust me,  You'll see more....You'll be seen....


20181221_115252_HDR.jpg
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 23, 2018, 01:18:49 PM
And the high beam pattern closer to the garage.....

X




Also remember: In a dual filament bulb housing (9004, 9007, H13) the HI-BEAM  is ALWAYS the one that's the basis for everything.  The low beam is generally aimed lower and away from the direction of oncoming traffic in relation to the hi-beam.  I say oncoming traffic instead of to the vehicle right because in Europe there are setups that move it to the left due to certain nations having oncoming traffic on the right.....

Most newer light designs have a much more solid pattern cutoff than our 9004s.  Line up your under 5 year old vehicle about 10 feet from your garage door or a flat surface and pop the lights on....  You'll see what I mean....



A few photos at full night with no rain and my REAL camera would be better....  We'll see how tonight holds up....

Also, Maybe my post from a few days ago wasn't clear enough;  You WANT clear lenses and good buckets....
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on December 23, 2018, 08:42:12 PM
That looks pretty good. I'll have to pick up a set of those bulbs in the spring to try out. Those pictures are with the relay mod correct?
Title: LED Bulb Conversion (Whole Car)
Post by: V8Demon on December 24, 2018, 08:16:05 AM
No. Mod not done yet.

Harness is on the way.
I suck at soldering.
Title: LED Bulb Conversion (Whole Car)
Post by: thunderjet302 on December 24, 2018, 11:51:27 AM
The lights are that bright without the relay mod? That's pretty impressive.
Title: Re: LED Bulb Conversion (Whole Car)
Post by: Ductape91 on September 24, 2023, 03:00:55 AM
Sorry to bump this thread but i was curious if you ever got around to replacing the dash warning lights and such with led bulbs. If not can i share some observations even though the car isnt a tbird or cougar?

I was trying some led 194 bulbs on my mustang to see what looks best without being blatantly bright, since i had the cluster out, and the difference between type was very noticable on them. I had the flat 4 diode type and the single diode dome type 194 led lamps.
The flat type led worked best for illuminating the warning lights thru their colored plastic since the bulb type had visible bright spotting, bulb shape and washed out the graphic lettering when illuminated.

Example.

(https://i.ibb.co/1XYYWjk/IMG-20230922-171132789.jpg) (https://ibb.co/DMPP2TZ)

Top red is a dome type led, center green is standard incandescent and bottom is a flat type led.
I replaced the turn signals with the dome types since they were set much farther back in the cluster and needed the brighter lights to be "noticable".
Color of lights made a huge difference, using the white dome type led made the green light sky blue and looked terrible.
Im going to pick up those sylvania 194 led bulbs you mention and try them on the actual cluster backlighting since despite being dimmable the bulbs i got werent bright enough for that job and looked awful in those locations. My cluster has red backighting so im hoping they dont turn out orange.

My dash lighting on the tbird is fine but at some point im going to change the interior lights over to leds, but im waiting out untill a "softer" white led light is available for that since these lights are too "blue" looking for my liking and it would drive me nuts.